Absorbent articles having improved properties

• US 5,941,863 A
• Filed: 06/17/1997
• Issued: 08/24/1999
• Est. Priority Date: 12/30/1994
• Status: Expired due to Term

• Current Assignee: SCA Hygiene Products AB (Industrivärden AB)
• Original Assignee: SCA Molnlycke AB
• Inventors: Guidotti, Ted, Gustafsson, Anders, Widlund, Urban, Buschka, Anette
• Primary Examiner(s): Clarke, Robert A.
• Assistant Examiner(s): Peppers, III, Miley Craig
• Application Number:
  US08/849,884
• Time in Patent Office: 798 Days
• Field of Search: 604/378, 604/368, 604/379, 604/385.1, 604/374, 428/131
• US Class Current: 604/378
• CPC Class Codes: A61F 13/533 having discontinuous areas of compression
• CPC Class Codes: A61F 13/535 inhomogeneous in the plane of the pad, e.g. core absorbent layers being of different sizes A61F13/5323, A61F13/537 take precedence
• CPC Class Codes: A61F 2013/4568 three-dimensional; with split absorbent core
• CPC Class Codes: A61F 2013/530861 having slit regions

Abstract

An absorbent article which includes a liquid-permeable outer sheet (1) disposed on a first surface of the article, a liquid-impermeable outer sheet (2) disposed on a second surface of the article, and an absorbent body (3) which is enclosed between the two casing sheets and which includes a receiving space (24) for taking-up body liquid, wherein the space is comprised of at least one cavity or region of lower density than the density of a part of the absorbent body (3) adjacent the receiving space (24) and located generally in the same plane. The article is mainly characterized in that the receiving space (24) is disposed in a storage layer (19) in the absorbent body (3), and in that parts (20,125) of the storage layer (19) adjacent the receiving space (24) include a material which when wetted increases in volume in a direction generally perpendicular to the first surface of the article, whereby the size of the receiving space (24) is also increased in this direction as a result of wetting the article.

Claims

1. An absorbent article which includes a liquid-permeable inner casing sheet disposed on a first surface of the article, a liquid-impermeable outer casing sheet disposed on a second surface of the article, and an absorbent body which is enclosed between said inner and outer casing sheets and which includes a storage layer comprising at least one cavity or region of lower density than the density of a portion of said storage layer located adjacent said cavity or region and extending generally in the same plane thereas, wherein said portion of the storage layer includes a material which, when wetted, increases the volume in a direction generally perpendicular to said first surface of the article, whereby the size of said cavity or region also increases in said direction as a result of the article being wetted.

2. An article according to claim 1, wherein said cavity is comprised of one or more holes or regions of lower density than the density of said material in said storage layer, said holes or regions extending through at least a portion of a thickness of said storage layer.

3. An article according to claim 1, wherein said storage layer is disposed between a first receiving layer and a third liquid dispersion layer, said storage layer including at least two spaced bodies of material which extend in the form of column-like spacing means essentially perpendicularly between said first receiving and said third liquid dispersion layers, delimiting said cavity therebetween.

4. An article according to claim 3, wherein said bodies of material in said storage layer are comprised of superabsorbent material enclosed in tubular casings which extend between said first receiving and said third liquid dispersion layers, whereby swelling of the superabsorbent material by gel formation upon absorption of body liquid can only take place within the tubular casings in a direction which is generally perpendicular to said first and second surfaces of the article.

5. An article according to claim 1, wherein said cavity is channel-like and extends in the longitudinal direction of the article.

6. An article according to claim 1, wherein said storage layer is formed from a web of material which is divided in the longitudinal direction of the web along an undulating curve which crosses a line extending in the longitudinal direction of the web at least two times thereby forming alternating web portions and web cavities along the longitudinal direction of said web.

7. An article according to claim 6, wherein said web is placed in the article with the undulating curve extending either in the longitudinal direction or transverse direction of the article.

8. An article according to claim 6, wherein the curve is generally sinusoidal in shape;

and in that said web portions are displaced mutually in the longitudinal direction of said web by one-half of a wavelength, whereby said web portions and said web cavities are generally circular or oval.

9. An article according to claim 6, wherein the curve is sawtooth shaped, square-wave shaped or has some other desired shape.

10. An article according to claim 6, wherein waves of the undulating curve have a varying amplitude, such that said web cavities defined between said web portions will vary in size.

11. An article according to claim 6, wherein said storage layer includes a channel-like undulating space which extends between said web portions, said undulating space being obtained by moving said web portions away from each other in the transverse direction of said web.

12. An article according to claim 1, wherein said storage layer is comprised of a particle material which includes flash-dried cellulose fibres that have been dry-formed to a web having a surface weight of 30-2000 g/m² and compressed to a density of between 0.2-1.2 g/cm³, said web having been incorporated in the article without subsequent defibration and fluff formation.

13. An article according to claim 1, wherein said storage layer is formed from an air-laid web of cellulose fibres which has been compressed to a dry-formed sheet having a first density of between 0.2-1.2 g/cm³ and which has thereafter been softened mechanically to obtain a second density lower than the original density and has therewith been delaminated, such as to form a plurality of incompletely separated thin fibre layers which per se have a density which corresponds to the first density.

14. An article according to claim 1, wherein said storage layer is formed from a material portion having a first thickness and comprising resilient material, said material portion having been compressed perpendicular to a plane through said material portion to a second thickness and having been bound in its compressed state with a binder that is dissolvable in body liquid, wherein bonding of said material portion ceases when said material portion is wetted and said storage layer returns at least partially to the first thickness.

15. An article according to claim 14, wherein said storage layer is formed from a compressed foam material which expands in the direction of its thickness when wetted.

16. An article according to claim 14, wherein said storage layer is formed from a compressed fibre layer which is comprised at least partially of fibres which have a given resiliency in a wet state.

17. An article according to claim 1, wherein said cavity of said storage layer is largest within a primary wetting area of the article, the primary wetting area being an area of the article which is intended to be first wetted by body liquid.

18. An article according to claim 17, wherein a volume of said cavity of said storage layer decreases in a direction away from said primary wetting area.

19. An absorbent body for use in an absorbent article which includes a liquid receiving layer comprised of soft, preferably resilient material having a high liquid permeability and low liquid dispersion capacity, and a liquid storage structure disposed inwardly of the first layer, wherein said liquid storage structure includes a storage layer which presents a receiving space in which body liquid is taken-up and which is comprised of at least one cavity or region of lower density than the density of the remainder of the storage layer, wherein parts of said storage layer adjacent said receiving space include a material which when wetted increases in volume in a direction generally perpendicular to a plane of said storage layer, whereby the size of said receiving space also increases in said direction when the article is wetted;

and in that said liquid storage structure also includes a liquid-dispersion layer comprised of material having a high liquid dispersion ability, wherein said storage layer is disposed between said receiving layer and said liquid dispersion layer.