Above-knee lower limb prosthesis and a shin component for the prosthesis

• US 5,941,913 A
• Filed: 10/09/1997
• Issued: 08/24/1999
• Est. Priority Date: 10/10/1996
• Status: Expired due to Fees

• Current Assignee: CHAS A Blatchford & Sons Limited
• Original Assignee: CHAS A Blatchford & Sons Limited
• Inventors: Woolnough, Victor James, Evans, Andrew John Sear
• Primary Examiner(s): Yu, Mickey
• Assistant Examiner(s): STEWART, ALVIN J
• Application Number:
  US08/948,004
• Time in Patent Office: 684 Days
• Field of Search: 623/44, 623/27, 623/52, 623/38, 623/47, 623/32, 623/50, 623/39
• US Class Current: 623/47
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30153 rectangular
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30494 Cooperating protrusions and recesses, e.g. radial serrations, located on abutting end surfaces of a longitudinal connection
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5039 allowing only for single rotation
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/608 Upper legs
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6671 C-shaped
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0019 rectangular

Abstract

A single-piece fibre-reinforced plastics shin component for a lower limb prosthesis for an above-knee amputee has an energy storing blade and, integrally formed therewith, a shin cradle in the form of a channel section which has a pair of pivot supports formed as flanges extending away from one of the major surfaces of the blade. Each flange has a pair of holes defining transverse pivot axes, one of which is a knee axis and the other of which is a pivot axis for mounting the distal end of a knee movement control unit. These holes together define a longitudinal axis which is generally parallel to and to the anterior of the blade. The blade merges smoothly into the channel section and, over a distal end portion, is straight and of constant cross-section to allow the blade to be cut to length to suit the amputee.

Claims

1. A single-piece fibre-reinforced plastics shin component for an above-knee lower limb prosthesis comprising an elongate resilient energy-storing blade having major surfaces and, in the region of one end of the blade and integrally formed with the blade, at least one pivot support extending away from one of the major surfaces to define a plurality of pivot axes for pivotally connecting the component to an upper prosthesis component, the pivot axes extending transversely and generally parallel to the major surfaces and spaced apart from each other in the longitudinal direction of the blade.

2. A shin component according to claim 1, wherein the pivot support comprises a flange joined to a longitudinal edge of the blade and extending in a longitudinal plane oriented generally perpendicularly to the blade.

3. A shin component according to claim 1, having at least one pair of the said pivot supports joined to opposite respective longitudinal edges of the blade and extending away from the same said major surface of the blade to define a cradle for a swing phase control unit.

4. A shin component according to claim 3, having two pivot supports in registry with each other and joined to opposite longitudinal edges of the blade, each pivot support having a pair of holes each of which defines a respective one of two pivot axes extending between the pivot supports.

5. A shin component according to claim 4, wherein one of the pivot axes is a knee axis of rotation and the other defines a pivotal connection axis for a swing phase control unit.

6. A shin component according to claim 1, having a pair of spaced apart flanges extending on one side of one of the major surfaces of the blade, and a wall between the flanges which forms a continuation of the blade, and wherein each of the flanges has a pair of holes defining respective pivot axes extending parallel to each other between the flanges, and wherein the blade lies on one side of a longitudinal line joining the holes of the said pair of holes.

7. A shin component according to claim 6, further comprising a connecting wall interconnecting the flanges to form a cradle of substantially U-shaped cross-section, the blade merging smoothly into the connecting wall.

8. A shin component according to claim 7, wherein the connecting wall lies on the opposite side of the said longitudinal line, with the blade being curved so as to cross over the line from one side to the other in merging with the connecting wall.

9. A shin component according to claim 1, having a pair of pivot supports in the form of a shin cradle integrally formed with the blade.

10. A shin component according to claim 9, wherein the blade has a distal end portion remote from the cradle which end portion is of constant cross-section to allow length adjustment by cutting without altering the attachment cross-section for attaching a foot prosthesis.

11. A shin component according to claim 10, wherein the blade is of constant cross-section over the major part of its length including the distal end portion, and wherein the blade has a straight longitudinal axis.

12. A shin component according to claim 9, wherein the shin cradle has a medial wall, a lateral wall and a connecting wall between the medial and lateral walls, and wherein the blade forms a distally extending continuation of the connecting wall, with the major surfaces of the blade extending in a medial-lateral direction.

13. A shin component according to claim 12, wherein the connecting wall is a posterior wall, and wherein distal portions of the medial and lateral walls lie generally to the anterior of the blade.

14. A shin component according to claim 9, wherein the shin cradle has anterior, posterior, medial and lateral walls which are joined together to form an interior space which is closed at the distal end of the cradle by a distal end wall connected to and extending generally anteriorly from the blade.

15. A shin component according to claim 1, wherein the shin cradle has an upper connection feature defining a knee pivot axis.

16. A shin component according to claim 15, wherein the shin cradle further includes a lower connection feature for pivotally mounting a piston and cylinder knee control unit horsed within the cradle.

17. A shin component according to claim 1, wherein the blade is of constant medial-lateral width and, at least in a distal end portion thereof, of constant cross-section.

18. A shin component according to claim 1, wherein the major surfaces of the blade are planar and parallel to each other.

19. An above-knee lower limb prosthesis including the combination of a shin component according to claim 1 and a demountable artificial foot having a foot keel extending in a posterior-anterior direction and an upwardly projecting mounting member for receiving a distal end portion of the shin component blade.

20. A prosthesis according to claim 19, wherein the mounting member is adjustably connected to the keel to allow heel-height adjustment, and is connected to the keel predominantly to the anterior of the blade.

21. A prosthesis according to claim 19, wherein the mounting member is clamped to the blade distal end portion by at least one bolt passing through the mounting member and the blade in an anterior-posterior direction.

22. A prosthesis according to claim 19, wherein the keel is in the form of a leaf spring.

23. A prosthesis according to claim 22, wherein the keel has an upper mounting portion bearing the mounting member, a lower cantilever portion extending from a heel region of the foot to an anterior portion of the foot, and a posterior portion connecting the upper mounting portion to the cantilever portion in the heel region.

24. A prosthesis according to claim 19, wherein the mounting member has a planar bearing surface for receiving the blade and, adjacent a distal end of the bearing surface, an abutment surface for abutting an end surface of the blade.

25. A method of making an above-knee lower limb prosthesis comprising:

providing a shin component as defined in claim 1;

selecting a foot prosthesis of a required size and configuration, the foot prosthesis having a foot keel extending in an anterior-posterior direction and an upwardly extending mounting member shaped to receive a distal end portion of the shin component blade;

cutting the distal end portion of the blade to a required length; and

mounting the foot to the shin component by securing the foot mounting member to the blade distal end portion.