Plumbing fixtures and fittings employing copper-bismuth casting alloys

• US 5,942,056 A
• Filed: 06/07/1995
• Issued: 08/24/1999
• Est. Priority Date: 04/22/1993
• Status: Expired due to Term

• Current Assignee: Federalloy Incorporated
• Original Assignee: Federalloy Incorporated
• Inventors: Singh, Akhileshwar R.
• Primary Examiner(s): Ip, Sikyin
• Application Number:
  US08/471,908
• Time in Patent Office: 1,539 Days
• Field of Search: 420/473, 420/481, 420/499, 148/434
• US Class Current: 148/434
• CPC Class Codes: C22C 9/00 Alloys based on copper
• CPC Class Codes: C22C 9/04 with zinc as the next major constituent

Abstract

A plumbing fixture or fitting fabricated from a bismuth and mischmetal containing copper alloy.

Claims

1. A plumbing fixture or fitting cast from an alloy consisting essentially of about 0.1 to 7% bismuth, up to about 16% tin, about 4 to 25% zinc, up to about 27% nickel, about 0.1 to 1% mischmetal or its rare earth equivalent, and the balance copper and incidental impurities.

2. The alloy of claim 1 wherein copper is present in said alloy in an amount of about 75 to 77%, tin is present in said alloy in an amount of about 2 to 3%, bismuth is present in said alloy in an amount of about 5.5 to 7%, zinc is present in said alloy in an amount of about 13-17%, nickel is present in said alloy in an amount of about 0.5 to 1%, and mischmetal is present in said alloy in an amount of about 0.1 to 1%.

3. The alloy of claim 1 wherein tin is present in said alloy in an amount of about 1.5 to 5.5%, zinc is present in said alloy in an amount of about 4 to about 25%, bismuth is present in said alloy in an amount of about 0.1 to 7%, nickel is present in said alloy in an amount of about 11 to 27%, mischmetal is present in said alloy in an amount of about 0.1 to 1%, and manganese is present in said alloy in an amount up to about 1%.

4. The plumbing fixture or fitting of claim 1 wherein portions of said fixture which contact potable water are constructed from said alloy.

5. The plumbing fixture or fitting of claim 4 wherein the fixture or fitting is constructed from a lead-free alloy containing <

1% bismuth.

6. The plumbing fixture or fitting of claim 1 wherein the fixture or fitting is a tap, a valve, a meter or a coupling.

7. The plumbing fixtures of claim 1 which the fixture in a faucet.

8. The plumbing fixture or fitting of claim 1 wherein said alloy is made up of bismuth, tin, copper, zinc and mischmetal.

9. The plumbing fixture or fitting of claim 1 wherein said alloy consists essentially of copper, bismuth, tin, zinc and mischmetal.

10. The plumbing fixture or fitting of claim 1 wherein said alloy contains a rare earth equivalent of mischmetal selected from the group consisting of cerium, lanthanum, and neodymium or a combination thereof, said rare earth equivalent being present in an amount of about 0.1 to 1%.

11. The plumbing fixture or fitting of claim 1 wherein said alloy contains mischmetal.

12. A plumbing fixture or fitting constructed from a cast alloy consisting essentially of:

space="preserve" listing-type="tabular">______________________________________ copper at least 50% bismuth about 0.1 to 7% mischmetal or its rare about 0.01 to 2% earth equivalent tin up to about 20% zinc 4 to about 42% nickel 0 to about 27% manganese 0 to about 15% silicon 0 to about 6% aluminum 0 to about 11% iron 0 to about 5% lead 0 to about 4% antimony 0 to about 1% selenium 0 to about 1% tellurium 0 to about 1% zirconium 0 to about 1% boron 0 to about 1% silver 0 to about 1% cobalt 0 to about 1% chromium 0 to about 1% phosphorus 0 to about 1% and incidental impurities. ______________________________________

13. The plumbing fixture or fitting of claim 12 wherein mischmetal is present in the alloy.

14. The plumbing fixture or fitting of claim 13 wherein the alloy contains no more than 0.8% lead.

15. The plumbing fixture or fitting of claim 14 wherein tin is present in the alloy.