Portable automatic hand-supportable omnidirectional laser projection scanner with power conserving control system

• US 5,942,743 A
• Filed: 05/13/1996
• Issued: 08/24/1999
• Est. Priority Date: 08/17/1994
• Status: Expired due to Term

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Wilz, David M. Sr., Rockstein, George B., Schmidt, Mark C., Knowles, Carl H.
• Primary Examiner(s): Hajec, Donald T.
• Assistant Examiner(s): Le, Thien Minh
• Application Number:
  US08/645,335
• Time in Patent Office: 1,198 Days
• Field of Search: 235/472, 235/462, 235/467, 235/463, 235/486, 235/487, 235/466
• US Class Current: 235/472.01
• CPC Class Codes: G02B 26/106 having diffraction gratings as scanning elements, e.g. holographic scanners holographic optical elements G02B5/32, holography G03H
• CPC Class Codes: G06K 17/0022 arrangements or provisious for transferring data to distant stations, e.g. from a sensing device "transfer between computer elements G06F13/00 "; data-transmission H04L
• CPC Class Codes: G06K 2207/1012 Special detection of object
• CPC Class Codes: G06K 7/10 by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
• CPC Class Codes: G06K 7/10564 Light sources
• CPC Class Codes: G06K 7/10584 Source control
• CPC Class Codes: G06K 7/10594 Beam path
• CPC Class Codes: G06K 7/10603 Basic scanning using moving elements
• CPC Class Codes: G06K 7/10663 using hologram
• CPC Class Codes: G06K 7/10673 Parallel lines
• CPC Class Codes: G06K 7/10693 for omnidirectional scanning
• CPC Class Codes: G06K 7/10702 Particularities of propagating elements, e.g. lenses, mirrors G06K7/10831 takes precedence
• CPC Class Codes: G06K 7/10792 Special measures in relation to the object to be scanned
• CPC Class Codes: G06K 7/10801 Multidistance reading
• CPC Class Codes: G06K 7/10811 Focalisation
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03
• CPC Class Codes: G06K 7/10861 sensing of data fields affixed to objects or articles, e.g. coded labels postal sorting B07C3/14, conveying articles B65G47/48
• CPC Class Codes: G06K 7/10871 randomly oriented data-fields, code-marks therefore, e.g. concentric circles-code
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: G06K 7/10891 the scanner to be worn on a finger or on a wrist
• CPC Class Codes: G06K 7/109 : adaptations to make the hand-held scanner useable as a fixed scanner
• CPC Class Codes: G06K 7/14 : using light without selection of wavelength, e.g. sensing reflected white light G06K7/10831 - G06K7/1097 take precedence
• CPC Class Codes: G06K 7/1443 : locating of the code in an image
• CPC Class Codes: G07F 9/002 : Vending machines being part of a centrally controlled network of vending machines
• CPC Class Codes: G07G 1/0045 : with a code reader for reading of an identifying code of the article to be registered, e.g. barcode reader or radio-frequency identity [RFID] reader

Abstract

A fully automatic bar code symbol reading system comprising an automatic (i.e., triggerless) portable bar code symbol reading device with an omnidirectional projection laser scanning engine mounted within the head portion of its hand-supportable housing, and an associated base unit positioned within the data transmission range thereof without a physical wiring connection thereto. The hand-supportable bar code symbol reading device produces a narrowly confined scanning volume for omnidirectional scanning of code symbols presented therein, while preventing unintentional scanning of code symbols on nearby objects located outside thereof.

Claims

1. An automatic portable bar code symbol reading system comprising:

a hand-supportable housing having a light transmission aperture through which visible light can exit and enter into said hand-supportable housing;

object detection means in said hand-supportable housing, for detecting an object located within at least a portion of a scan field definable external to said hand-supportable housing, and automatically generating an activation signal in response to the detection of said object located therein;

scan data producing means in said hand-supportable housing, for producing scan data from a detected object located in said scan field, said scan data producing means including,

laser beam generating means for generating a visible laser beam and directing said visible laser beam through said light transmission aperture and into said scan field,

laser beam scanning means for scanning said visible laser beam within said scan field, for scanning a code symbol on said detected object presented therein,

laser light detecting means for detecting the intensity of laser light reflected off said bar code symbol and passing through said light transmission aperture as said visible laser beam is scanned within said scan field, and

means for automatically producing scan data indicative of said detected intensity;

scan data processing means for processing produced scan data so as to detect and decode said bar code symbol on said detected object, and automatically producing symbol character data representative of said decoded bar code symbol;

system control means for controlling the operation of said automatic portable bar code symbol reading system in response to the generation of said activation signal;

a battery power supply disposed within said hand-supportable housing, for supplying electrical power within said hand-supportable housing;

power distribution circuitry disposed within said hand-supportable housing for distributing said electrical power to said object detection means, said scan data producing means, said scan data processing means, and said system control means; and

resettable power control circuitry, operably associated with said battery power supply and said power distribution circuitry, for automatically controlling the flow of electrical power from said battery power supply to said power distribution circuitry for a predetermined time period, upon each occurrence of any one of a set of predetermined events.

2. The automatic portable bar code symbol reading system of claim 1, wherein said predetermined events are selected from the group consisting of (i) manual depression of a power reset button mounted on the exterior of said hand-supportable housing, (ii) the reading of a valid bar code symbol, and (iii) the placement of said hand-supportable housing within a scanner support stand.

3. The automatic portable bar code symbol reading system of claim 1, wherein said laser beam generating means comprises a laser diode.

4. The automatic portable bar code symbol reading system of claim 1,

wherein said object detection means comprises means for receiving energy reflected from an object within an object detection field defined external to said hand-supportable housing and having an essentially volumetric extent, and

wherein said scan field is characterized by at least one scanning plane having an essentially planar extent, and

wherein said object detection field spatially encompasses at least a portion of said scan field.

5. The automatic portable bar code symbol reading system of claim 1, wherein said laser beam generating means is operated in a pulsed laser mode so as to generate a pulsed visible laser beam, which is directed through said light transmission aperture and repeatedly scanned across said scan field and said bar code symbol on said detected object.

6. The automatic portable bar code symbol reading system of claim 1, wherein said object detection means includes

transmitting means for transmitting a pulse signal through a first optical element and into said scan field,

signal receiving means for receiving said transmitted pulse signal reflected off said object in said scan field, and

signal comparing means for comparing said received pulse signal with said transmitted pulse signal and automatically generating an activation signal indicative of said object in at least a portion of said scan field.

7. The automatic portable bar code symbol reading system of claim 1, wherein said hand-supportable housing comprises a head portion and a handle portion, and wherein said object detection means and said scan data producing means are disposed in said head portion.

8. The automatic portable bar code symbol reading system of claim 6, wherein said transmitting means comprises an infra-red light source in said hand-supportable housing for producing infra-red light pulse which are transmitted through said first optical element into said scan field, and wherein said receiving means comprises an infra-red light detection and a second optical element for focusing reflected infra-red light pulses onto said infra-red light detector.

13. The automatic projection laser bar code symbol reading system of claim 1, wherein said laser beam generating means is operated in a pulsed laser mode so as to generate a pulsed visible laser beam, which is directed through said light transmission aperture and repeatedly scanned across said 3-D scanning volume and said bar code symbol on said detected object.

9. An automatic projection laser bar code symbol reading system comprising:

a hand-supportable housing having a light transmission aperture through which visible light can exit and enter into said hand-supportable housing;

object detection means in said hand-supportable housing, for detecting an object located within at least a portion of a 3-D scanning volume definable external to said hand-supportable housing, and automatically generating an activation signal in response to the detection of said object located therein;

scan data producing means in said hand-supportable housing, for producing scan data from a detected object located in said 3-D scanning volume, said scan data producing means including,

laser beam generating means for generating a visible laser beam and directing said visible laser beam through said light transmission aperture and into said 3-D scanning volume,

laser beam scanning means for scanning said visible laser beam within said 3-D scanning volume, and a bar code symbol on said detected object presented therein,

laser light detecting means for detecting the intensity of laser light reflected off said bar code symbol and passing through said light transmission aperture as said visible laser beam is scanned within said 3-D scanning volume, and

means for automatically producing scan data indicative of said detected light intensity;

scan data processing means for processing produced scan data so as to detect and decode said bar code symbol on said detected object, and automatically producing symbol character data representative of said decoded bar code symbol;

system control means for controlling the operation of said automatic projection laser bar code symbol reading system in response to the generation of said activation signal;

a battery power supply disposed within said hand-supportable housing, for supplying electrical power within said hand-supportable housing;

power distribution circuitry disposed within said hand-supportable housing for distributing said electrical power to said object detection means, said scan data producing means, said scan data processing means, and said system control means; and

resettable power control circuitry, operably associated with said battery power supply and said power distribution circuitry, for automatically controlling the flow of electrical power from said battery power supply to said power distribution circuitry for a predetermined time period, upon each occurrence of any one of a set of predetermined events.

10. The automatic projection laser bar code symbol reading system of claim 9, wherein said predetermined events are selected from the group consisting of (i) manual depression of a power reset button mounted on the exterior of said hand-supportable housing, (ii) the reading of a valid bar code symbol, and (iii) the placement of said hand-supportable housing within a scanner support stand.

11. The automatic projection laser bar code symbol reading system of claim 9, wherein said laser beam generating means comprises a laser diode.

12. The automatic portable bar code symbol reading system of claim 9,

wherein said object detection means comprises means for receiving energy reflected from an object within an object detection field defined external to said housing and having an essentially volumetric extent, and

wherein said scan field is characterized by at least one scanning plane having an essentially planar extent, and

wherein said object detection field spatially encompasses at least a portion of said 3-D scanning volume.

14. The automatic projection laser bar code symbol reading system of claim 9, wherein said object detection means comprises

transmitting means for transmitting a pulse signal through a first optical element and into said 3-D scanning volume,

signal receiving means for receiving said transmitted pulse signal reflected off said object in said 3-D scanning volume, and

signal comparing means for comparing said received pulse signal with said transmitted pulse signal and automatically generating said activation signal indicative of said object in at least a portion of said 3-D scanning volume.

15. The automatic projection laser bar code symbol reading system of claim 9, wherein said hand-supportable housing comprises a head portion and a handle portion, and wherein said object detection means and said scan data producing means are disposed in said head portion.

16. The automatic portable bar code symbol reading system of claim 14, wherein said transmitting means comprises an infra-red light source in said hand-supportable housing for producing infra-red light pulse which are transmitted through said first optical element into said 3-D scanning volume, and wherein said receiving means comprises an infra-red light detection and a second optical element for focusing reflected infra-red light pulses onto said infra-red light detector.