Method and apparatus for viewing an object and for viewing a device that acts upon the object

• US 5,943,089 A
• Filed: 08/23/1996
• Issued: 08/24/1999
• Est. Priority Date: 08/23/1996
• Status: Expired due to Term

• Current Assignee: KPS Special Situations Fund II, L.P.
• Original Assignee: Speedline Technologies Incorporated (Illinois Tool Works Inc.)
• Inventors: Douglas, Stephen B.
• Primary Examiner(s): Le, Vu
• Application Number:
  US08/702,163
• Time in Patent Office: 1,096 Days
• Field of Search: 348/86-87, 348/90, 348/92, 348/94-95, 348/125, 348/126, 348/129-130, 348/180, 348/189, 348/190, 382/151, 382/294, 356/399-401, 29/739-740, 29/833
• US Class Current: 348/87
• CPC Class Codes: B41F 33/0081 Devices for scanning register marks
• CPC Class Codes: H04N 23/55 Optical parts specially adapted for electronic image sensors; Mounting thereof
• CPC Class Codes: H05K 3/0008 for aligning or positioning of tools relative to the circuit board H05K3/4638, H05K3/4679 take precedence; for manufacturing assemblages of components H05K13/0015
• CPC Class Codes: H05K 3/1216 by screen printing or stencil printing

Abstract

Embodiments of the present invention are directed to a video probe for viewing an object and for viewing a device that acts on the object. In one embodiment, the video probe includes a first viewing channel having a viewing direction along a first optical axis to provide an image of the object, a second viewing channel having a viewing direction along a second optical axis that is substantially parallel to the first optical axis, and wherein the viewing direction of the second channel is substantially the same as the viewing direction of the first viewing channel, and an imaging system to receive the image of the object and the image of the device from the first and second viewing channels. Embodiments of the present invention are also directed to a method and apparatus for printing a pattern on a substrate using a printing screen having the pattern defined thereon. A video probe is used to view the printing screen and the substrate prior to printing to provide image signals which are used to properly align the printing screen with the substrate prior to printing.

Claims

1. A video probe for viewing an object and for viewing a device that acts on the object, the video probe comprising:

a first viewing channel having a viewing direction towards the object along a first optical axis to provide an image of the object;

a second viewing channel having a viewing direction towards the device along a second optical axis to provide an image of the device, wherein the second optical axis is parallel to the first optical axis, and wherein the viewing direction of the second channel is the same as the viewing direction of the first viewing channel;

an imaging system connected to the first and second viewing channels to receive the image of the object and the image of the device from the first and second viewing channels; and

an illumination system, coupled to the first and second viewing channels, that provides illumination of the object along the first optical axis and provides illumination of the device along the second optical axis;

wherein the first viewing channel has a beamsplitter disposed on the first optical axis to direct the object image along a third optical axis, and wherein the second viewing channel has a beamsplitter disposed on the second optical axis to direct the device image along the third optical axis;

wherein the viewing system includes;

a fourth optical axis perpendicular to the third optical axis; and

an image reflector disposed on the fourth optical axis to direct the object image and the device image along the fourth optical axis.

2. The video probe of claim 1, wherein the image reflector is disposed at an intersection of the third optical axis and the fourth optical axis and includes an optical beamsplitter having a beamsplitting surface with a partially light-transmissive, partially light reflective coating.

3. The video probe of claim 2, wherein the imaging system includes a camera that simultaneously views the object image and the device image.

4. The video probe of claim 1, wherein the image reflector includes:

a first reflecting surface to reflect the image of the object along the fourth optical axis; and

a second reflecting surface to reflect the image of the device along the fourth optical axis.

5. The video probe of claim 4, wherein the imaging system includes a camera and wherein the object image and the device image are formed adjacent one another within the camera.

6. The video probe of claim 4, further comprising:

a third viewing channel having a viewing direction along a fifth optical axis to provide a second image of the object; and

a fourth viewing channel having a viewing direction along a sixth optical axis to provide a second image of the device;

wherein the fifth optical axis and the sixth optical axis are substantially parallel to the first optical axis.

7. The video probe of claim 1, wherein the device is a printing screen and the object is a substrate to be printed upon using the printing screen.

8. A video probe for viewing an object and for viewing a device that acts on the object, the video probe comprising:

a first viewing channel having a viewing direction towards the object along a first optical axis to provide an image of the object;

a second viewing channel having a viewing direction towards the device along a second optical axis to provide an image of the device, wherein the second optical axis is parallel to the first optical axis, and wherein the viewing direction of the second channel is the same as the viewing direction of the first viewing channel;

an imaging system connected to the first and second viewing channels to receive the image of the object and the image of the device from the first and second viewing channels;

a third viewing channel having a viewing direction along a third viewing axis to provide a second image of the object; and

a fourth viewing channel having a viewing direction along a fourth optical axis to provide a second image of the device;

wherein the third optical axis and the fourth optical axis are substantially parallel to the first optical axis.

9. A printer for printing a pattern on a substrate, the printer comprising:

a screen having the pattern disposed thereon;

a support structure that supports the screen and the substrate;

a video probe, supported by the support structure, that views the screen and the substrate, the video probe including;

a first viewing channel having a viewing direction along a first optical axis to provide an image of the substrate;

a second viewing channel having a viewing direction along a second optical axis to provide an image of the screen, wherein the viewing direction of the second viewing channel is the same as the viewing direction of the first viewing channel;

an imaging system connected to the first and second viewing channels to receive the image of the substrate and the image of the screen from the first and second viewing channels; and

a control system, coupled to the video probe, that detects an error in alignment of the screen and the substrate, and provides movement of at least one of the screen and the substrate based on the error detected to align the screen with the substrate;

wherein the video probe further includes an illumination system, coupled to the first and second viewing channels, that provides illumination of the substrate along the first optical axis and the provides illumination of the screen along the second optical axis;

wherein the first viewing channel has a beansplitter disposed on the first optical axis to direct the substrate image along a third optical axis and wherein the second viewing channel has a beamsmlitter disposed on the second optical axis to direct the screen image along the third optical axis; and

wherein the viewing system further includes;

a fourth optical axis perpendicular to the third optical axis; and

an image reflector disposed on the fourth optical axis to direct the substrate image and the screen image along the fourth optical axis.

10. The printer of claim 9, wherein the image reflector is disposed at an intersection of the third optical axis and the fourth optical axis and includes an optical beamsplitter having a beamsplitting surface with a partially light-transmissive, partially light reflective coating.

11. The printer of claim 9, wherein the image reflector includes:

a first reflecting surface to reflect the image of the substrate along the fourth optical axis; and

a second reflecting surface to reflect the image of the screen along the fourth optical axis.

12. The printer of claim 11, wherein the imaging system includes a camera and wherein the substrate image and the screen image are formed adjacent one another within the camera.

13. The printer of claim 11, wherein the video probe further includes:

a third viewing channel having a viewing direction along a fifth optical axis to provide a second image of the substrate; and

a fourth viewing channel having a viewing direction along a sixth optical axis to provide a second image of the screen;

wherein the fifth optical axis and the sixth optical axis are parallel to the first optical axis.

14. The printer of claim 9, wherein the imaging system includes a camera that simultaneously views the object image and the device image.

15. A printer for printing a pattern on a substrate, the printer comprising:

a screen having the pattern disposed thereon;

a support structure that supports the screen and the substrate;

a video probe, supported by the support structure, that views the screen and the substrate, the video probe including;

a first viewing channel having a viewing direction along a first optical axis to provide an image of the substrate;

a second viewing channel having a viewing direction along a second optical axis to provide an image of the screen, wherein the viewing direction of the second viewing channel is the same as the viewing direction of the first viewing channel;

an imaging system connected to the first and second viewing channels to receive the image of the substrate and the image of the screen from the first and second viewing channels; and

a control system, coupled to the video probe, that detects an error in alignment of the screen and the substrate, and provides movement of at least one of the screen and the substrate based on the error detected to align the screen with the substrate;

wherein the video probe further includes;

a third viewing channel having a viewing direction along a third optical axis to provide a second image of the substrate; and

a fourth viewing channel having a viewing direction along a fourth optical axis to provide a second image of the screen;

wherein the third optical axis and the fourth optical axis are parallel to the first optical axis.

16. The printer of claim 15, further comprising:

a substrate support connected to the support structure to support the substrate in a position below the screen; and

wherein the video probe is disposed beneath the screen and the substrate.

17. The printer of claim 15, further comprising a second video probe, disposed beneath the screen and the substrate to view a second image on the substrate and a second image on the screen.

18. The printer of claim 17, wherein the control system moves the screen to align the screen with the substrate.

19. The printer of claim 17, wherein the control system moves the substrate to align the screen with the substrate.

20. A printer for printing a pattern on a substrate having a top side and a bottom side, the printer comprising:

a printing screen having the printing pattern defined thereon, the printing screen having a top side and a bottom side;

a support structure to support the substrate beneath the printing screen, such that a portion of the bottom side of the screen faces a portion of the top side of the substrate;

means for capturing a first image of the bottom side of the printing screen and a first image of the bottom side of the substrate;

means for capturing a second image of the bottom side of the printing screen and a second image of the bottom side of the substrate; and

a control system, coupled to the means for capturing, that detects an error in alignment of the screen and the substrate, and provides relative movement of the screen and substrate based on the error detected to align the printing screen with the substrate.

21. The printer of claim 20, wherein the control system translates and rotates the screen to provide the relative movement.

22. The printer of claim 20, wherein the control system translates and rotates the substrate to provide the relative movement.

23. A printer for printing a pattern on a substrate having a first side and a second side, the printer comprising:

a screen having the pattern disposed thereon, the screen having a first side and a second side;

a support structure that supports the screen and the substrate such that at least a portion of the second side of the screen faces at least a portion of the first side of the substrate;

a video probe, supported by the support structure, that views the second side of the screen and the second side of the substrate, the video probe including;

a first viewing channel having a viewing direction along a first optical axis to provide an image of the second side of the substrate;

a second viewing channel having a viewing direction along a second optical axis to provide an image of the second side of the screen, wherein the viewing direction of the second channel is the same as the viewing direction of the first viewing channel;

an imaging system connected to the first and second viewing channels to receive the image of the substrate and the image of the screen from the first and second viewing channels; and

a control system, coupled to the video probe, that detects an error in alignment of the screen and the substrate, and provides movement of at least one of the screen and the substrate based on the error detected to align the screen with the substrate.