Solid state transformer

• US 5,943,229 A
• Filed: 06/02/1998
• Issued: 08/24/1999
• Est. Priority Date: 06/02/1998
• Status: Expired due to Term

• Current Assignee: ABB Technology AG (ABB Limited)
• Original Assignee: ABB Power T&D Limited (ABB Limited)
• Inventors: Sudhoff, Scott D.
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US09/089,063
• Time in Patent Office: 448 Days
• Field of Search: 363/84, 363/89, 363/125, 363/127, 323/355, 323/361, 336/170, 336/171, 336/214, 336/215
• US Class Current: 363/125
• CPC Class Codes: H02M 1/0074 Plural converter units whose inputs are connected in series
• CPC Class Codes: H02M 3/285 Single converters with a plurality of output stages connected in parallel parallel operation of a plurality of converters in dc distribution networks H02J1/10
• CPC Class Codes: H02M 5/225 comprising two stages of AC-AC conversion, e.g. having a high frequency intermediate link

Abstract

A solid state transformer having an input stage operatively coupled to an isolation stage. The input stage converts a high voltage, single phase AC input voltage to a plurality of unisolated DC output voltages. Each unisolated DC output voltage is at a voltage level which is less than the voltage level of the AC input voltage and each of the unisolated DC output voltages is separately isolated in the isolation stage.

Claims

1. A solid state transformer, comprising an input stage operatively coupled to an isolation stage;

wherein said input stage converts a high voltage, single phase AC input voltage to a plurality of (N) unisolated DC output voltages, each said unisolated DC output voltage being at a voltage level which is less than the voltage level of said AC input voltage, and wherein each of said unisolated DC output voltages is separately isolated in said isolation stage.

2. A solid state transformer as recited in claim 1, wherein said input stage comprises N input modules having input ports, each comprising two input terminals, coupled in series such that a first module and a last module are coupled to receive said AC input voltage on one input terminal and further coupled by another input terminal to an input terminal of an adjacent input module;

and wherein each input module other than said first and last modules is coupled by two input terminals to two adjacent input modules.

3. A solid state transformer as recited in claim 2, wherein each said input module further comprises an output port;

wherein said isolation stage comprises N isolation modules each having an input port and an output port;

wherein the output port of each said input module is coupled to an input port of a corresponding isolation module; and

wherein the respective output ports of said isolation modules are coupled together in parallel to provide an isolated bipolar DC voltage source.

4. A solid state transformer as recited in claim 1, further comprising an output module having an input port coupled to said isolation stage, and an output port providing AC output voltages of plus and minus a prescribed AC voltage.

5. A solid state transformer as recited in claim 3, further comprising an output module having an input port coupled to said output ports of said isolation modules so as to receive said isolated bipolar DC voltage.

6. A solid state transformer as recited in claim 5, wherein said output module further comprises means for providing AC output voltages of plus and minus a prescribed AC voltage.

7. A solid state transformer as recited in claim 3, wherein each said isolation stage module comprises means for providing magnetic isolation between its input and output voltages.

8. A solid state transformer as recited in claim 7, wherein the isolation provided by said isolation modules permits the isolation stage modules, series connected at their inputs, to be parallel connected at their outputs, whereby voltage reduction is provided.

9. A solid state transformer as recited in claim 3, wherein each said input module further comprises a rectifier operatively coupled to said input terminals, and a boost converter coupled to output terminals of said rectifier.

10. A solid state transformer as recited in claim 9, wherein said boost converter includes a transistor that is switchable at a predetermined frequency and with a duty cycle that is controllable so as to cause an AC input current into the rectifier to be sinusoidal.

11. A solid state transformer as recited in claim 10, wherein the respective transistors of said boost converters are switchable in a coordinated fashion so that the effective switching frequency is N times the actual switching frequency, whereby low distortion in the AC current into the rectifier is provided while maintaining a low actual switching frequency, thus resulting in high efficiency through minimization of switching losses.

12. A solid state transformer as recited in claim 3, wherein each said isolation module comprises an isolating DC/DC converter.

13. A solid state transformer as recited in claim 12, wherein each said DC/DC converter converts a DC input to a high frequency AC square wave signal that is fed into a ferrite core-based transformer, and wherein the output of said transformer is rectified.

14. A solid state transformer as recited in claim 13, wherein a switching and duty cycle of said DC/DC converter are controllable so as to optimize efficiency for a given load.

15. A solid state transformer as recited in claim 14, wherein the transformers of said isolation modules are constructed using a single core that is shared by the respective modules.

16. A solid state transformer as recited in claim 1, further comprising an output module comprising means for converting a low voltage bipolar DC input to a low voltage, 60 Hz AC output.

17. A solid state transformer as recited in claim 16, wherein said output module further comprises a grounded secondary midtap output port providing +/-120 VAC.

18. A solid state transformer as recited in claim 1, wherein:

said input stage comprises N input modules having input ports, each comprising two input terminals, coupled in series such that a first module and a last module are coupled to receive said AC input voltage on one input terminal and further coupled by another input terminal to an input terminal of an adjacent input module; and

wherein each input module other than said first and last modules is coupled by two input terminals to two adjacent input modules;

wherein each said input module further comprises an output port;

wherein said isolation stage comprises N isolation modules each having an input port and an output port;

wherein the output port of each said input module is coupled to an input port of a corresponding isolation module; and

wherein the respective output ports of said isolation modules are coupled together in parallel to provide an isolated DC voltage;

further comprising an output module having an input port coupled to said isolation stage, and an output port providing AC output voltages of approximately plus and minus 120 VAC;

wherein each said isolation stage module comprises means for providing magnetic isolation between its input and output voltages.

19. A solid state transformer as recited in claim 18, wherein each said input module further comprises a rectifier operatively coupled to said input terminals, and a boost converter coupled to output terminals of said rectifier, said boost converter including a transistor that is switchable at a high frequency and with a duty cycle that is controllable so as to cause an AC input current into the rectifier to be sinusoidal.

20. A solid state transformer as recited in claim 19, wherein the respective transistors of said boost converters are switchable in a coordinated fashion so that the effective switching frequency is N times the actual switching frequency, whereby low distortion in the AC current into the rectifier is provided while maintaining a low actual switching frequency, thus resulting in high efficiency through minimization of switching losses.

21. A solid state transformer as recited in claim 18, wherein each said isolation module comprises an isolating DC/DC converter.

22. A solid state transformer as recited in claim 21, wherein each said DC/DC converter converts a DC input to a high frequency AC square wave signal that is fed into a ferrite core-based transformer, and wherein the output of said transformer is rectified.

23. A solid state transformer as recited in claim 22, wherein a switching and duty cycle of said DC/DC converter are controllable so as to optimize efficiency for a given load.

24. A solid state transformer as recited in claim 23, wherein the transformers of said isolation modules are constructed using a single core that is shared by the respective modules.