Flat light source using light-diffusing sheet with projections thereon

• US 5,944,405 A
• Filed: 05/30/1996
• Issued: 08/31/1999
• Est. Priority Date: 08/12/1994
• Status: Expired due to Term

• Current Assignee: Dai Nippon Printing Company Limited
• Original Assignee: Dai Nippon Printing Company Limited
• Inventors: Takeuchi, Michiko, Ishii, Taiji, Nishio, Toshikazu
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): HONEYMAN, MARSHALL S
• Application Number:
  US08/619,623
• Time in Patent Office: 1,188 Days
• Field of Search: 362/26, 362/31, 362/551
• US Class Current: 362/617
• CPC Class Codes: G02B 6/0051 Diffusing sheet or layer
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer

Abstract

A flat light source used as back-lighting for a liquid crystal display device includes an optically conductive plate (1) having a light reflecting layer (2), and a light source (3). A light-diffusing sheet (8) is provided outside the optically conductive plate (1) opposite to the light reflecting layer (2). A lens sheet (4) is provided outside the light-diffusing sheet (8), with a transmission type of display element (6) provided on the outer side of the lens sheet (4). The light-diffusing sheet (8) is formed of a transparent material free from light-diffusing agent particles and has minute irregularities (41) formed at random on the front surface thereof. The irregularities are of a surface roughness that is at least the wavelength of the light from the light source, but is no more than 100 μm. When the percentage of the cumulative frequency distribution of the heights of the minute irregularities are plotted along the Y-axis and the heights of these minute irregularities are plotted along the X-axis, the cumulative frequency distribution curve has a convex portion oriented towards the lower side of the coordinates and the average value of the heights of the minute irregularities is greater than the median value thereof. Thus, a flat light source is provided which emits highly luminant light uniformly within a predetermined angular range, and which has no local differences in intensity over the surface thereof.

Claims

1. A flat light source comprising an optically conductive member having a front surface acting as a light-emitting surface and a rear surface, a light source provided adjacent to at least one edge of said optically conductive member and emitting a light of a wavelength, a reflective layer on said rear surface of the optically conductive member, and a light-diffusing sheet superimposed over said light-emitting surface of said optically conductive member,

wherein said light-diffusing sheet comprises a transparent material free from light-diffusing agent particles;

said light-diffusing sheet has a sheet surface facing said optically conductive member, said sheet surface having minute irregularities formed at random; and

said minute irregularities include minute projections having heights from bottoms to tops thereof, said heights being at least said wavelength of the light but no more than 100 μ

m, and

said heights being configured so that when a curve of a cumulative frequency distribution of said heights of the projections is plotted on coordinates having a Y-axis and an X-axis, with a percentage of the cumulative distribution curve taken along the Y-axis and with said heights taken along the X-axis, said curve has a convex portion oriented towards a lower side of the coordinates and an average value of said heights of the minute projections is greater than a median value thereof.

2. A flat light source as defined in claim 1, wherein said optically conductive member comprises a flat optically transmissive plate, and said front surface of the optically conductive member is a smooth surface having a surface roughness that is less than the wavelength of the light from said light source.

3. A flat light source as defined in claim 1, further comprising a lens array sheet having an array of individual lenses on a flat surface thereof, said lens array sheet being superimposed over said light-diffusing sheet.

4. A flat light source as defined in claim 1, further comprising a lens array sheet having an array of protuberant lenses on a flat surface thereof, said lens array sheet being superimposed over said light-diffusing sheet.

5. A flat light source as defined in claim 1, further comprising a second such light-diffusing sheet superimposed over said light-diffusing sheet.

6. A flat light source comprising a lamp housing having a front open window, side walls and a rear wall;

at least one light source disposed in said lamp housing, an inner surface of said rear wall facing said light source acting as a light-reflecting surface, said light source emitting a light of a wavelength; and

a light-diffusing sheet covering said window,

wherein said light-diffusing sheet comprises a transparent material free from light-diffusing agent particles;

said light-diffusing sheet has a sheet surface, said sheet surface having minute irregularities formed at random; and

said minute irregularities include minute projections having heights from bottoms to tops thereof, said heights being at least said wavelength of the light but no more than 100 μ

m, and

said heights being configured so that when a curve of a cumulative frequency distribution of said heights of the projections is plotted on coordinates having a Y-axis and an X-axis, with a percentage of the cumulative distribution curve taken along the Y-axis and with said heights taken along the X-axis, said curve has a convex portion oriented towards a lower side of the coordinates and an average value of said heights of the minute projections is greater than a median value thereof.

7. A flat light source as defined in claim 6, further comprising a lens array sheet having an array of individual lenses on a flat surface thereof, said lens array sheet being superimposed over said light-diffusing sheet.

8. A flat light source as defined in claim 6, further comprising a lens array sheet having an array of protuberant lenses on a flat surface thereof, said lens array sheet being superimposed over said light-diffusing sheet.

9. A flat light source as defined in claim 6, further comprising a second such light-diffusing sheet superimposed over said light-diffusing sheet.

10. A light-diffusing sheet for a light having a wavelength comprising:

a transparent material free from light-diffusing agent particles, said material having a surface having minute irregularities formed at random; and

said minute irregularities include minute projections having heights from bottoms to tops thereof, said heights being at least said wavelength of the light but no more than 100 μ

m,

said heights being configured so that when a curve of a cumulative frequency distribution of said heights of the projections is plotted on coordinates having a Y-axis and an X-axis, with a percentage of the cumulative distribution curve taken along the Y-axis and with said heights taken along the X-axis, said curve has a convex portion oriented towards a lower side of the coordinates and an average value of said heights of the minute projections is greater than a median value thereof.

11. A laminated light-diffusing sheet for a light having a wavelength comprising:

a light-diffusing sheet; and

a lens sheet superimposed over said light-diffusing sheet,

wherein said light-diffusing sheet comprises a transparent material free from light-diffusing agent particles;

said light-diffusing sheet having a sheet surface, said sheet surface having minute irregularities formed at random; and

said minute irregularities include minute projections having heights from bottoms to tops thereof, said heights being at least said wavelength of the light but no more than 100 μ

m, and

said heights being configures so that when a curve of a cumulative frequency distribution of said heights of the projections is plotted on coordinates having a Y-axis and an X-axis, with a percentage of the cumulative distribution curve taken along the Y-axis and with aid heights taken along the X-axis, said curve has a convex portion oriented towards a lower side of the coordinates and an average value of said heights of the minute projections is greater than a median value thereof.