Electrosurgical instrument

• US 5,944,715 A
• Filed: 11/25/1996
• Issued: 08/31/1999
• Est. Priority Date: 06/20/1996
• Status: Expired due to Term

• Current Assignee: Gyrus Medical Incorporated (Olympus Corporation)
• Original Assignee: Gyrus Medical Incorporated (Olympus Corporation)
• Inventors: Goble, Colin Charles Owen, Goble, Nigel Mark
• Primary Examiner(s): PEFFLEY, MICHAEL F
• Application Number:
  US08/756,003
• Time in Patent Office: 1,009 Days
• Field of Search: 606/32, 606/35, 606/38, 606/40, 606/42, 606/45-52, 604/21, 604/22, 604/114, 607/100-105
• US Class Current: 606/41
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 18/1485 having a short rigid shaft for accessing the inner body through natural openings
• CPC Class Codes: A61B 2018/126 bipolar
• CPC Class Codes: A61B 2018/143 multiple needles
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/162 located on the probe body

Abstract

An electrosurgical instrument, for the treatment of tissue in the presence of an electrically-conductive fluid medium, comprises an instrument shaft, and an electrode assembly at one end of the shaft. The electrode assembly comprises a tissue treatment electrode and a return electrode which is electrically insulated from the tissue treatment electrode by means of an insulation member. The tissue treatment electrode has an exposed end extending laterally through a cut-out provided in the insulation member at the distal end portion of the instrument. The return electrode has a fluid contact surface which overlies the insulation member in the region of the cut-out. The fluid contact surface is spaced from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode.

Claims

1. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument having a distal end portion and comprising

a semi-flexible instrument shaft capable of being used to exert firm pressure against tissue being treated by said instrument, and

an electrode assembly at one end of the shaft, the electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulating the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member at the distal end portion of the instrument, and

the return electrode having a fluid contact surface which overlies the insulation member in the cut-out'"'"'s region, said fluid contact surface being spaced from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode,

and wherein the treatment electrode and the return electrode are configured in an immovable relationship to one another and the instrument shaft.

2. An electrosurgical instrument as claimed in claim 1, wherein the exposed end of the tissue treatment electrode comprises a plurality of tissue contact filamentary members made of an electrically-conductive material, the filamentary members being electrically connected to a common electrical supply conductor.

3. An electrosurgical instrument as claimed in claim 2, wherein a single coiled filament constitutes the filamentary members, the coils of the filament constituting the filamentary members.

4. An electrosurgical instrument as claimed in claim 3, wherein the filament has a diameter lying within the range of from 0.05 mm to 0.5 mm.

5. An electrosurgical instrument as claimed in claim 2, wherein a plurality of separate, individual filaments constitute the filamentary members.

6. An electrosurgical instrument as claimed in claim 5, wherein the filaments each have a length lying within the range of from 0.5 mm to 5 mm.

7. An electrosurgical instrument as claimed in claim 5, wherein the filaments each have a diameter lying within the range of from 0.05 mm to 0.5 mm.

8. An electrosurgical instrument as claimed in claim 3, wherein the filamentary members are made of tungsten.

9. An electrosurgical instrument as claimed in claim 3, wherein the filamentary members are made of an alloy of tungsten or platinum.

10. An electrosurgical instrument as claimed in claim 1, wherein the exposed end of the tissue treatment electrode comprises a mesh.

11. An electrosurgical instrument as claimed in claim 1, further comprising suction means for applying a sub-atmospheric pressure to the insulation member'"'"'s interior, whereby vapour bubbles produced in the region of the tissue treatment electrode are evacuated via the instrument'"'"'s interior.

12. An electrosurgical instrument as claimed in claim 1, wherein the cut-out is formed in a lateral surface of the insulation member adjacent to a distal end thereof.

13. An electrosurgical instrument as claimed in claim 1, wherein the cut-out is formed obliquely across the distal end face of the insulation member, whereby the exposed end of the tissue treatment electrode has both an axially-facing tissue contact portion and a laterally-facing tissue contact portion.

14. An electrosurgical instrument as claimed in claim 1, wherein the tissue treatment electrode'"'"'s dimensions and configuration, the fluid contact surface and the insulation member are such that, when the electrode assembly is immersed in a conductive fluid medium, a ratio of (i) a length of the shortest conduction path through the fluid medium between the fluid contact surface and that part of the tissue treatment electrode which is furthest from the fluid contact surface, to (ii) a length of the shortest conduction path through the fluid medium between the fluid contact surface and the tissue treatment electrode is at most 2 to 1.

15. An electrosurgical instrument as claimed in claim 14, wherein a ratio of (i) a length of a shortest conduction path through the fluid medium between the fluid contact surface and that part of the tissue treatment electrode which is furthest from the fluid contact surface, to (ii) a length of a shortest conduction path through the fluid medium between the fluid contact surface and the tissue treatment electrode is greater than or equal to 1.25.

16. An electrosurgical instrument as claimed in claim 1, wherein the tissue treatment electrode'"'"'s dimensions and configuration, the fluid contact surface and the insulation member are such that, when the electrode assembly is immersed in a conductive fluid medium, a length of a shortest conduction path through the f fluid medium between the fluid contact surface and the tissue treatment electrode is at least 1 mm.

17. An electrosurgical instrument as claimed in claim 1, wherein the return electrode is in the form of a generally cylindrical conductive sleeve with an exposed surface portion having a length and a diameter, the length of the exposed surface portion being at least as great as the diameter, and wherein, when the electrode assembly is immersed in a conductive fluid medium, a ratio of (i) a shortest conduction path through the fluid medium between the fluid contact surface and that part of the tissue treatment electrode which is furthest from the fluid contact surface, to (ii) a diameter of the exposed surface portion of the return electrode, is at most 4.5 to 1.

22. An electrosurgical instrument as claimed in claim 2, wherein, in at least one transverse plane extending in the first direction, the tissue treatment electrode projects beyond the insulation member in the first direction by a distance which is at least one half of the transverse width of the projecting part of the tissue treatment electrode.

18. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising

a semi-flexible instrument shaft capable of being used to exert firm pressure against tissue being treated by said instrument, and

an electrode assembly at one end of the shaft, the electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulating the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member,

wherein the return electrode has a distal end portion with a fluid contact surface which overlies the insulation member in the cut-out'"'"'s region and faces laterally in a first direction, and wherein the insulation member projects laterally outwardly between said distal end portion and the tissue treatment electrode,

the tissue treatment electrode facing laterally in a second direction opposite to said first direction, and wherein the treatment electrode and the return electrode are configured in an immovable relationship to one another and the instrument shaft.

19. An electrosurgical instrument as claimed in claim 18, wherein the tissue treatment electrode'"'"'s dimensions and configurations, the fluid contact surface and the insulation member are such that, when the electrode assembly is immersed in a conductive fluid medium, a ratio of (i) a length of a shortest conduction path through the fluid medium between the fluid contact surface and that part of the tissue treatment electrode which is furthest from the fluid contact surface, to (ii) a length of a shortest conduction path through the fluid medium between the fluid contact surface and the tissue treatment electrode is at most 2 to 1.

20. An electrosurgical instrument as claimed in claim 19, wherein the laterally-projecting portion of the insulation member defines an insulation barrier to divert electrical current flow through the fluid medium thereby to increase said shortest conduction path length between the fluid contact surface and the tissue treatment electrode.

21. An electrosurgical instrument as claimed in claim 20, wherein the first direction defines a treatment axis and said two shortest conduction paths lie in a common plane containing the treatment axis.

23. An electrode unit for an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the electrode unit comprising

a semi-flexible shaft having at one end means for connection to an instrument handpiece,

and, mounted on the other end of the shaft,

an electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulating the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member, and

the return electrode having a fluid contact surface which overlies the insulation member in the cut-out'"'"'s region, said fluid contact surface being spaced from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode, and

wherein the treatment electrode and the return electrode are configured in an immovable relationship to one another and the shaft, the shaft being capable of being used to exert firm pressure against tissue being treated by the instrument.

24. An electrode unit for an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the electrode unit comprising

a semi-flexible metal shaft capable of being used to exert firm pressure against tissue being treated by the instrument, said shaft having at one end means for connection to an instrument handpiece, and, mounted at the other end,

an electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulation the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member,

wherein the return electrode has a distal end portion with a fluid contact surface which overlies the insulation member the cut-out'"'"'s region and faces laterally in a first direction, and wherein the insulation member projects laterally outwardly between said distal end portion and the tissue treatment electrode, the tissue treatment electrode facing laterally in a second direction opposite to said first direction,

and wherein the treatment electrode and the return electrode are configured in an immovable relationship to one another and the shaft.

25. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising

a semi-flexible instrument shaft, and

an electrode assembly at one end of the shaft, the electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulating the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member at the distal end portion of the instrument,

the return electrode having a fluid contact surface which overlies the insulation member in the cut-out'"'"'s region, and

the radio frequency generator having a bipolar output connected to the electrodes,

said fluid contact surface being spaced form the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode

the semi-flexible shaft allowing firm pressure to be exerted against tissue being treated by the instrument, the treatment electrode and the return electrode being configured in an immovable relationship to one another and the shaft.

27. Apparatus as claimed in claim 25, wherein the radio frequency generator includes a controller for varying output power delivered to the electrodes.

28. Apparatus as claimed in claim 27, wherein the controller provides output power in first and second output ranges, the first output range being for powering the electrosurgical instrument for tissue desiccation, and the second output range being for powering the electrosurgical instrument for tissue removal by cutting or vaporisation, and

wherein a load impedance presented to the generator in the second output range is at least ten times the load impedance presented to the generator in the first output range.

29. Apparatus as claimed in claim 28, wherein the first output range is from about 140 volts to 200 volts, and the second output range is from about 250 volts to 600 volts, the voltages being peak voltages.

30. Apparatus as claimed in claim 28, wherein the controller alternates the output power between first and second powers in the first and second output ranges.

31. Apparatus as claimed in claim 28, wherein the controller pulses the output power at a power within the second output range.

26. Electrosurgical apparatus comprising a radio frequency generator and an electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising a semi-flexible instrument shaft capably of being used to exert firm pressure against tissue being treated by the instrument, and an electrode assembly at one end of the shaft, the electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulating the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member,

wherein the return electrode has a distal end portion with a fluid contact surface which overlies the insulation member in the cut-out'"'"'s region and faces laterally in a first direction, and wherein the insulation member projects laterally outwardly between said distal end portion and the tissue treatment electrode, the tissue treatment electrode facing laterally in a second direction opposite to said first direction,

and wherein the treatment electrode and the return electrode are configured in an immovable relationship to one another and the instrument shaft.

32. An electrosurgical method using an electrosurgical apparatus having at least a tissue desiccation mode and a tissue vaporisation mode, the apparatus having a radio frequency generator coupled to an electrode assembly for the treatment of tissue in the presence of an electrically-conductive fluid medium, the electrode assembly comprising a tissue treatment electrode, a return electrode, and an insulation member electrically insulating the return electrode from the tissue treatment electrode, the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member at distal end of the assembly, and the return electrode having a fluid contact surface spaced from the exposed end of the tissue treatment electrode by the insulation member, the treatment electrode and the return electrode being configured in an immovable relationship to one another;

the method comprising the steps of;

introducing the electrode assembly into a selected operation site with the issue treatment electrode adjacent to the tissue to be treated;

immersing the fluid contact surface of the return electrode and the exposed end of the tissue treatment electrode in electrically-conductive fluid; and

controlling the output power of the radio frequency generator to lie within a first output range for the tissue desiccation mode and to lie within a second range for the tissue vaporisation mode, the first output range being such that the power supplied to the electrode assembly maintains the conductive fluid adjacent to the tissue treatment electrode substantially at boiling point for tissue desiccation without creating a vapour pocket surrounding the tissue treatment electrode, and the second output range is such that the output power supplied to the electrode assembly for vaporisation of tissue is such as to maintain a vapour pocket surrounding the tissue treatment electrode.

33. A method as claimed in claim 32, wherein the first output range is from about 150 volts to 200 volts and the second output range is from about 250 volts to 600 volts, the voltages being peak voltages.

34. A method as claimed in claim 32, wherein the electrode assembly is introduced into the selected operation site in a direction which is generally along the surface of the tissue to be treated, and with the tissue treatment electrode facing the tissue to be treated.

35. An electrosurgical instrument for the treatment of tissue in the presence of an electrically-conductive fluid medium, the instrument comprising:

a semi-flexible instrument shaft capable of being used to exert firm pressure against tissue being treated by said instrument,

a suction pump for removing vapour bubbles via the instrument shaft'"'"'s interior, and

an electrode assembly at one end of the shaft, the electrode assembly comprising

a tissue treatment electrode,

a return electrode, and

an insulation member electrically insulating the return electrode from the tissue treatment electrode,

the tissue treatment electrode having an exposed end extending laterally through a cut-out provided in the insulation member at a distal end portion of the instrument, and

the return electrode having a fluid contact surface which overlies the insulation member in the region of the cut-out, said fluid contact surface being spaced from the tissue treatment electrode in such a manner as to define, in use, a conductive fluid path that completes an electrical circuit between the tissue treatment electrode and the return electrode,

and wherein the treatment electrode and the return electrode are configured in an immovable relationship to one another and the instrument shaft.