Stepping motor

• US 5,945,750 A
• Filed: 02/12/1996
• Issued: 08/31/1999
• Est. Priority Date: 02/11/1995
• Status: Expired due to Term

• Current Assignee: TRW Automotive Electronics & Components GmbH & Co. KG
• Original Assignee: TRW Fahrzeugelektrik GmbH & Co. KG
• Inventors: Benz, Joerg, Sauter, Roland
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): Mullins, Burton S.
• Application Number:
  US08/599,707
• Time in Patent Office: 1,296 Days
• Field of Search: 310/49 R, 310/156, 310/162, 310/179, 310/254, 310/40 MM, 310/216, 310/163, 310/165, 310/194, 310/198, 310/257, 368/157, 368/160, 368/178, 368/198
• US Class Current: 310/49.23
• CPC Class Codes: G01R 7/06 moving-iron type
• CPC Class Codes: H02K 37/14 with magnets rotating within the armatures
• CPC Class Codes: H02K 7/116 with gears

Abstract

Stepping motor comprising a rotor (4) and two, one above the other and with respect to each other angularly offset, stators (2) which are comprised of coils (30) and stator plates (20), wherein the stator plates (20) respectively have a planer U-shaped form with two essentially parallel extending arms (22, 25), the end of arms (22, 25) each exhibits on the inside for the formation of a polar pair an arch shaped recess (23, 26) such that the rotor (4) extending therebetween, in top view, is encompassed along its circumferential segment corresponding to the contour without, however, making contact.

Claims

1. A stepping motor comprising:

a first coil;

a second coil;

a first substantially planar U-shaped stator disposed in a first plane of the stepping motor including;

a first connecting member; and

,

a first pair of elongate stator arms extending longitudinally in parallel from said first connecting member and terminating at a first pair of spaced apart free ends, the first pair of elongate stator arms being spaced apart transversely and including a first pair of opposed arcuate recesses therebetween defining a first pair of stepping motor poles at a position on said first pair of stator arms between said first connecting member and said first pair of spaced apart free ends, the first pair of elongate stator arms being adapted to slidably receive the first coil onto at least one free end of said first pair of free ends and carry the first coil between the first connecting member and said at least one free end of said first pair of free ends;

a second substantially planar U-shaped stator disposed in a second plane parallel to and spaced apart from the first plane of the stepping motor including;

a second connecting member; and

,

a second pair of elongate stator arms extending longitudinally in parallel from said second connecting member in a second direction offset from said first direction by 90° and

terminating at a second pair of spaced apart free ends, the second pair of elongate stator arms being spaced apart transversely and including a second pair of opposed arcuate recesses defining a second pair of stepping motor poles at a position on said second pair of stator arms between said second connecting member and said second pair of spaced apart free ends, the first pair of opposed arcuate recesses being located on the first pair of stator arms spaced apart from the first pair of free ends and the second pair of opposed arcuate recesses being located on the second pair of stator arms spaced apart from the second pair of free ends to establish a relative overlap between the first pair of elongate stator arms and the second pair of elongate stator arms, the relative overlap being established with the first pair of spaced apart free ends extending beyond the second pair of elongate stator arms and the second pair of spaced apart free ends extending beyond the first pair of elongate stator arms, the second pair of elongate stator arms being adapted to slidably receive the second coil onto at least one free end of said second pair of free ends and slidably carry the second coil between the second connecting member and said at least one free end of said second pair of free ends; and

,

a cylindrical rotor member including a pair of coaxially spaced apart polar pairs relatively offset from each other by 180°

, a first polar pair of said pair of coaxially spaced apart polar pairs being disposed in said first plane of said stepping motor between said first pair of opposed arcuate recesses and the second polar pair of said pair of coaxially spaced apart polar pairs being disposed in said second plane of said stepping motor between said second pair of opposed arcuate recesses.

2. The stepping motor according to claim 1 wherein an axial distance between said first and second U-shaped stators is less than a thickness of a one of said first and second U-shaped stators.

3. The stepping motor according to claim 1 wherein said first and second U-shaped stators are inversely congruent.

4. The stepping motor according to claim 1 wherein said first and second inversely congruent U-shaped stators are disposed in said stepping motor in a mirror symmetric relationship about an axis intersecting a longitudinal axis of said cylindrical rotor member.

5. The stepping motor according to claim 1 wherein said first and second coils are substantially identically formed.

6. The stepping motor according to claim 1 further comprising a housing including i) a housing lower part adapted to receive and position said first and second U-shaped stators, said rotor member, and a reduction gear mechanism, and ii) a lid adapted for connection to the housing lower part.

7. The stepping motor according to claim 1 wherein said lid is adapted to secure said first and second U-shaped stators, said rotor member, and said reduction gear mechanism within said housing when the lid is connected to said housing lower part.

8. The stepping motor according to claim 1 wherein said rotor member is formed of a plastic bonded magnetic material.

9. A stepping motor comprising:

a first coil;

a second coil;

a first substantially planar U-shaped stator disposed in a first plane of the stepping motor and including;

a first connecting member; and

,

a first pair of elongate stator arms extending longitudinally in parallel from said first connecting member and terminating at a first pair of spaced apart free ends, the first pair of elongate stator arms being spaced apart transversely and including a first pair of opposed arcuate recesses therebetween located on the first pair of stator arms spaced apart from the first pair of free ends, the first pair of elongate stator arms being adapted to slidably receive the first coil onto at least one free end of said first pair of free ends and carry the first coil between the first connecting member and said at least one free end of said first pair of free ends;

a second substantially planar U-shaped stator disposed in a second plane parallel to and spaced apart from the first plane of the stepping motor including;

a second connecting member; and

,

a second pair of elongate stator arms extending longitudinally in parallel from said second connecting member in a second direction offset from said first direction by 90° and

terminating at a second pair of spaced apart free ends, the second pair of elongate stator arms being spaced apart transversely and including a second pair of opposed arcuate recesses located on the second pair of stator arms spaced apart from the second pair of free ends, the second pair of arcuate recesses defining a second pair of stepping motor poles at a position on said second pair of stator arms between said second connecting member and said second pair of spaced apart free ends, the second pair of elongate stator arms being adapted to slidably receive the second coil onto at least one free end of said second pair of free ends and slidably carry the second coil between the second connecting member and said at least one free end of said second pair of free ends, the first pair of opposed arcuate recesses being located on the first pair of stator arms spaced apart from the first pair of free ends and the second pair of opposed arcuate recesses being located on the second pair of stator arms spaced apart from the second pair of free ends to establish a relative overlap between the first pair of elongate stator arms and the second pair of elongate stator arms, wherein said relative overlap between said first pair of elongate stator arms and said second pair of elongate stator arms is established with said first pair of spaced apart free ends extending beyond said second pair of elongate stator arms and said second pair of spaced apart free ends extending beyond said first pair of elongate stator arms; and

,

a cylindrical rotor member including a pair of coaxially spaced apart polar pairs, a first polar pair of said pair of coaxially spaced apart polar pairs being disposed in said first plane of said stepping motor between said first pair of opposed arcuate recesses and the second polar pair of said pair of coaxially spaced apart polar pairs being disposed in said second plane of said stepping motor between said second pair of opposed arcuate recesses.

10. A stepping motor comprising:

a first coil;

a second coil;

a first substantially planar U-shaped stator disposed in a first plane of the stepping motor and including;

a first connecting member; and

,

a first pair of elongate stator arms extending longitudinally in parallel from said first connecting member and terminating at a first pair of spaced apart free ends, the first pair of elongate stator arms being spaced apart transversely and including a first pair of opposed arcuate recesses therebetween located on the first pair of stator arms spaced apart from the first pair of free ends, the first pair of elongate stator arms being adapted to slidably receive the first coil onto at least one free end of said first pair of free ends and carry the first coil between the first connecting member and said at least one free end of said first pair of free ends;

a second substantially planar U-shaped stator disposed in a second plane parallel to and spaced apart from the first plane of the stepping motor including;

a second connecting member; and

,

a second pair of elongate stator arms extending longitudinally in parallel from said second connecting member in a second direction offset from said first direction by 90° and

terminating at a second pair of spaced apart free ends, the second pair of elongate stator arms being spaced apart transversely and including a second pair of opposed arcuate recesses located on the second pair of stator arms spaced apart from the second pair of free ends, the second pair of arcuate recesses defining a second pair of stepping motor poles at a position on said second pair of stator arms between said second connecting member and said second pair of spaced apart free ends, the second pair of elongate stator arms being adapted to slidably receive the second coil onto at least one free end of said second pair of free ends and slidably carry the second coil between the second connecting member and said at least one free end of said second pair of free ends, the first pair of opposed arcuate recesses being located on the first pair of stator arms spaced apart from the first pair of free ends and the second pair of opposed arcuate recesses being located on the second pair of stator arms spaced apart from the second pair of free ends to establish a relative overlap between the first pair of elongate stator arms and the second pair of elongate stator arms; and

,

a cylindrical rotor member including a pair of coaxially spaced apart polar pairs, a first polar pair of said pair of coaxially spaced apart polar pairs being disposed in said first plane of said stepping motor between said first pair of opposed arcuate recesses and the second polar pair of said pair of coaxially spaced apart polar pairs being disposed in said second plane of said stepping motor between said second pair of opposed arcuate recesses, the coaxially spaced apart polar pairs of said cylindrical rotor member being relatively angularly offset from each other by 180°

.

11. A stepping motor comprising:

a first coil;

a second coil;

a first substantially planar U-shaped stator disposed in a first plane of the stepping motor and including;

a first connecting member; and

,

a first pair of elongate stator arms extending longitudinally in parallel from said first connecting member and terminating at a first pair of spaced apart free ends, the first pair of elongate stator arms being spaced apart transversely and including a first pair of opposed arcuate recesses therebetween defining a first pair of stepping motor poles at a position on said first pair of stator arms between said first connecting member and said first pair of spaced apart free ends, the first pair of elongate stator arms being adapted to slidably receive the first coil onto at least one free end of said first pair of free ends and carry the first coil between the first connecting member and said at least one free end of said first pair of free ends;

a second substantially planar U-shaped stator disposed in a second plane parallel to and spaced apart from the first plane of the stepping motor including;

a second connecting member; and

,

a second pair of elongate stator arms extending longitudinally in parallel from said second connecting member in a second direction offset from said first direction by 90° and

terminating at a second pair of spaced apart free ends, the second pair of elongate stator arms being spaced apart transversely and including a second pair of opposed arcuate recesses defining a second pair of stepping motor poles at a position on said second pair of stator arms between said second connecting member and said second pair of spaced apart free ends, the first pair of opposed arcuate recesses being located on the first pair of stator arms spaced apart from the first pair of free ends and the second pair of opposed arcuate recesses being located on the second pair of stator arms spaced apart from the second pair of free ends to establish a relative overlap between the first pair of elongate stator arms and the second pair of elongate stator arms, the relative overlap being established with the first pair of spaced apart free ends extending beyond the second pair of elongate stator arms and the second pair of spaced apart free ends extending beyond the first pair of elongate stator arms, the second pair of elongate stator arms being adapted to slidably receive the second coil onto at least one free end of said second pair of free ends and slidably carry the second coil between the second connecting member and said at least one free end of said second pair of free ends; and

,

a cylindrical rotor member including a pair of coaxially spaced apart polar pairs, a first polar pair of said pair of coaxially spaced apart polar pairs being disposed in said first plane of said stepping motor between said first pair of opposed arcuate recesses and the second polar pair of said pair of coaxially spaced apart polar pairs being disposed in said second plane of said stepping motor between said second pair of opposed arcuate recesses.

12. The stepping motor according to claim 11 wherein an axial distance between said first and second U-shaped stators is less than a thickness of a one of said first and second U-shaped stators.

13. The stepping motor according to claim 11 wherein said first and second U-shaped stators are inversely congruent.

14. The stepping motor according to claim 13 wherein said first and second inversely congruent U-shaped stators are disposed in said stepping motor in a mirror symmetric relationship about an axis intersecting a longitudinal axis of said cylindrical rotor member.

15. The stepping motor according to claim 11 wherein said first and second coils are substantially identically formed.

16. The stepping motor according to claim 11 further comprising a housing including i) a housing lower part adapted to receive and position said first and second U-shaped stators, said rotor member, and a reduction gear mechanism, and ii) a lid adapted for connection to the housing lower part.

17. The stepping motor according to claim 16 wherein said lid is adapted to secure said first and second U-shaped stators, said rotor member, and said reduction gear mechanism within said housing when the lid is connected to said housing lower part.

18. The stepping motor according to claim 11 wherein said rotor member is formed of a plastic bonded magnetic material.

19. A stepping motor comprising:

a first coil;

a second coil;

a first substantially planar U-shaped stator disposed in a first plane of the stepping motor and including;

a first connecting member; and

,

a first pair of elongate stator arms extending longitudinally in parallel from said first connecting member and terminating at a first pair of spaced apart free ends, the first pair of elongate stator arms being spaced apart transversely and including a first pair of opposed arcuate recesses therebetween defining a first pair of stepping motor poles at a position on said first pair of stator arms between said first connecting member and said first pair of spaced apart free ends, the first pair of elongate stator arms being adapted to slidably receive the first coil onto at least one free end of said first pair of free ends and carry the first coil between the first connecting member and said at least one free end of said first pair of free ends;

a second substantially planar U-shaped stator disposed in a second plane parallel to and spaced apart from the first plane of the stepping motor including;

a second connecting member; and

,

a second pair of elongate stator arms extending longitudinally in parallel from said second connecting member in a second direction offset from said first direction by 90° and

terminating at a second pair of spaced apart free ends, the second pair of elongate stator arms being spaced apart transversely and including a second pair of opposed arcuate recesses defining a second pair of stepping motor poles at a position on said second pair of stator arms between said second connecting member and said second pair of spaced apart free ends, the second pair of elongate stator arms being adapted to slidably receive the second coil onto at least one free end of said second pair of free ends and slidably carry the second coil between the second connecting member and said at least one free end of said second pair of free ends; and

,

a cylindrical rotor member including a pair of coaxially spaced apart polar pairs relatively offset from each other by 180°

, a first polar pair of said pair of coaxially spaced apart polar pairs being disposed in said first plane of said stepping motor between said first pair of opposed arcuate recesses and the second polar pair of said pair of coaxially spaced apart polar pairs being disposed in said second plane of said stepping motor between said second pair of opposed arcuate recesses.

20. The stepping motor according to claim 19 wherein an axial distance between said first and second U-shaped stators is less than a thickness of a one of said first and second U-shaped stators.

21. The stepping motor according to claim 19 wherein said first and second U-shaped stators are inversely congruent.

22. The stepping motor according to claim 21 wherein said first and second inversely congruent U-shaped stators are disposed in said stepping motor in a mirror symmetric relationship about an axis intersecting a longitudinal axis of said cylindrical rotor member.

23. The stepping motor according to claim 19 wherein said first and second coils are substantially identically formed.

24. The stepping motor according to claim 19 further comprising a housing including i) a housing lower part adapted to receive and position said first and second U-shaped stators, said rotor member, and a reduction gear mechanism, and ii) a lid adapted for connection to the housing lower part.

25. The stepping motor according to claim 24 wherein said lid is adapted to secure said first and second U-shaped stators, said rotor member, and said 15 reduction gear mechanism within said housing when the lid is connected to said housing lower part.

26. The stepping motor according to claim 19 wherein said rotor member is formed of a plastic bonded magnetic material.