Production unit for twisted cable

• US 5,946,897 A
• Filed: 06/04/1998
• Issued: 09/07/1999
• Est. Priority Date: 06/05/1997
• Status: Expired due to Fees

• Current Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Nakamura, Hideki, Ichikawa, Masaharu
• Primary Examiner(s): Stryjewski, William
• Assistant Examiner(s): SILVERIO, GINA MARIE
• Application Number:
  US09/090,311
• Time in Patent Office: 460 Days
• Field of Search: 57/25, 57/26, 57/27, 57/59, 57/60, 57/61, 57/64, 57/311, 57/314, 57/906, 140/149
• US Class Current: 57/25
• CPC Class Codes: H01B 13/0207 Details; Auxiliary devices
• CPC Class Codes: Y10S 57/906 Line appliances

Abstract

A production unit for twisted cable is disclosed that facilitates the supply and removal of fixed length cables, thereby contributing to improved workability and automation compatibility. A plurality of pairs of relatively rotatable opposed cable clamps are provided with one cable clamp of each pair provided at one end of the fixed length cables and the other of each pair of cable clamps provided at the other end. Each pair of clamps is intermittently moved forward in a direction transverse to the opposed direction in which the cables extend. Each pair of cable clamps sequentially circulate, and the supply and removal operation of fixed length cables to and from the pairs of clamps are conducted respectively at predetermined positions by stations provided in the circulating route, by which it becomes possible to carry out the supply and removal of fixed length cables to continuously repeat the twisting operation.

Claims

1. A production unit for twisted cable, including parallel arrangements of a plurality of pairs of opposed cable clamps, the clamps at one side for clamping one end of a pair of fixed length cables and the clamps at the other side for clamping the other end of said pair of cables, each pair of cables extending in a substantially longitudinal direction between a respective pair of cable clamps, with one cable clamp of each pair being driven in rotation by a drive unit, and the other cable clamp of each pair being fixed, thereby giving relative twisting rotation to both cables, further comprising:

a forward movement mechanism provided for intermittently advancing each respective pair of cable clamps in a direction transverse to said substantially longitudinal direction;

a supply station from which said fixed length cables are supplied to each respective pair of cable clamps on the upstream side, and a removing station for removing the pair of fixed length cables from the cable clamp; and

a rearward movement mechanism for forming an endless form carrying channel with the carrying route formed by said forward movement mechanism and for moving rearwardly the cable clamp previously moved forwardly by said forward movement mechanism.

2. The production unit for twisted cable according to claim 1, wherein said drive units are installed at a plurality of fixed positions to engage a respective one of each pair of clamps which move forward, and a motion transmitting mechanism for transmitting the motive force of each said drive unit to the respective cable clamp on the drive side is provided so that each pair of the cable clamps moved forward by said forward movement mechanism undergoes relative rotation.

3. The production unit for twisted cable according to claim 1, further comprising a straightening device for removing deformation from each pair of cables prior to twisting by drawing the fixed length cables which are provided to said supply station.

4. The production unit for twisted cable according to claim 3, wherein said straightening device comprises:

a fixing device for fixing one end, respectively, of each pair of fixed length cables,

a guide device configured to enter between a pair of fixed length cables,

a clamping part that clamps each fixed length cable in a state of rolling contact between the guide device,

a reciprocating mechanism that reciprocates the guide device and the clamping part integrally along the longitudinal direction of the fixed length cables, and

a clamping part driving mechanism that drives the clamping part to a clamping position for clamping the fixed length cable during the time of forward movement and to a releasing position for releasing the fixed length cable at the time of return movement.

5. The production unit for twisted cable according to claim 4, wherein said fixing device acts also as carrying mechanism for carrying an end part of the fixed length cable to the corresponding cable clamp.

6. The production unit for twisted cable according to claim 1, wherein said drive unit twists the fixed length cable in an amount greater than a predetermined twisting amount from the upstream side to the downstream side of the forward movement mechanism, followed by twisting the cable in a reverse direction by a predetermined amount at the downstream end of the forward movement mechanism.

7. A production unit for twisted cable, comprising:

a cable production unit for providing a plurality of pairs of fixed length cables;

a straightening device for removing deformation from each pair of cables prior to twisting by drawing the fixed length cables which are provided by said production unit;

a delivery unit for delivering each respective pair of fixed length cables from said cable production unit to said straightening device;

parallel arrangements of a plurality of pairs of opposed cable clamps, the clamps at one side for clamping one end of a pair of fixed length cables and the clamps at the other side for clamping the other end of said pair of cables, each pair of cables extending in a substantially longitudinal direction between a respective pair of cable clamps, with one cable clamp of each pair being driven in rotation by a drive unit, and the other cable clamp of each pair being fixed, thereby giving relative twisting rotation to both cables of each said pair of cables;

a forward movement mechanism provided for intermittently advancing each respective pair of cable clamps in a direction transverse to said substantially longitudinal direction;

a rearward movement mechanism for forming an endless form carrying channel with the carrying route formed by said forward movement mechanism and for moving rearwardly the cable clamp previously moved forwardly by said forward movement mechanism; and

a removing station for removing each pair of fixed length cables from the respective pair of cable clamps after twisting.

8. The production unit for twisted cable according to claim 7, wherein said drive units are installed at a plurality of fixed positions to engage a respective one of each pair of clamps which move forward, and a motion transmitting mechanism for transmitting the motive force of each said drive unit to the respective cable clamp on the drive side is provided so that each pair of the cable clamps moved forward by said forward movement mechanism undergoes relative rotation.

9. The production unit for twisted cable according to claim 7, wherein said straightening device comprises:

a fixing device for fixing one end, respectively, of each pair of fixed length cables,

a guide device configured to enter between a pair of fixed length cables,

a clamping part that clamps each fixed length cable in a state of rolling contact between the guide device,

a reciprocating mechanism that reciprocates the guide device and the clamping part integrally along the longitudinal direction of the fixed length cables, and

a clamping part driving mechanism that drives the clamping part to a clamping position for clamping the fixed length cable during the time of forward movement and to a releasing position for releasing the fixed length cable at the time of return movement.

10. The production unit for twisted cable according to claim 9, wherein said fixing device acts also as carrying mechanism for carrying an end part of the fixed length cable to the corresponding cable clamp.

11. The production unit for twisted cable according to claim 10, wherein said drive unit twists the fixed length cable in an amount greater than a predetermined twisting amount from the upstream side to the downstream side of the forward movement mechanism, followed by twisting the cable in a reverse direction by a predetermined amount at the downstream end of the forward movement mechanism.