Bevel gear hot-forging apparatus

• US 5,946,963 A
• Filed: 07/10/1998
• Issued: 09/07/1999
• Est. Priority Date: 11/11/1996
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Okada, Seishi, Suzuki, Kouji, Asada, Takashi, Yamane, Shuichi, Minowa, Akihiko, Sugita, Hiroshi
• Primary Examiner(s): Larson, Lowell A.
• Application Number:
  US09/101,469
• Time in Patent Office: 424 Days
• Field of Search: 29/893.34, 72/344, 72/345, 72/352, 72/354.6, 72/354.8, 72/360
• US Class Current: 72/344
• CPC Class Codes: B21K 1/30 with gear-teeth
• CPC Class Codes: B21K 1/305 helical
• CPC Class Codes: Y10T 29/49474 Die-press shaping

Abstract

At the time of closing a die mold, an upper die (18) is rotated with respect to screws (44a-44d) while being brought into contact with a lower die (14) by means of drive gears (42a-42d) and a driven gear (40), wherein a closing force is applied to the material (W) by plate springs (60). Subsequently, at the time of opening the die, under an opposite operation, the upper die (18) is opened while being simultaneously rotated with respect to the screws (44a-44d) which are supported by coil springs (54a-54d), whereby a spiral bevel gear (72) is released from the mold. Accordingly, at the time of die closing, the closing force is kept stable, whereas when the die is opened, imposition of a large force to the gear teeth is prevented, so that bevel gears (72) of high quality and high yield rate can be produced.

Claims

1. A bevel gear hot-forging apparatus in which a material is forged under a condition of applied heat at a fixed temperature, for forming a bevel gear (72) having inclined gear teeth, comprising:

a first die (14) which accommodates therein a material (W) to be forged;

a second die (18) which is pressed under an applied force against said first die (14) by force applying means (60) for forming gear teeth in said material (W);

a driven gear (40) integrally attached to said second die (18);

a support frame (30,

     38) for rotatably supporting said second die (18);

a drive gear (42a-42d) enmeshed with said driven gear (40) and supported by said support frame (30);

a screw (44a-44d) threadedly engaged with said drive gear (42a-42d) and supported by said support frame (30) while limiting rotation thereof, and having a projecting force applied thereto with respect to said first die (14) through a resilient member (54a-54d),

wherein, at least when said second die (18) is displaced so as to be spaced from said first die (14), said driven gear (40) is rotated by means of said drive gear (42a-42d) threadedly engaged with said screw (44a-44d), and said second die (18) is rotated in correspondence with the inclination of said gear teeth.

2. The bevel gear hot-forging apparatus according to claim 1, wherein an outer periphery of said driven gear (40) is integrally enmeshed with a plurality of drive gears (42a-42d), and wherein respective threaded holes of said drive gears (42a-42d) are threadedly engaged with respective screws (44a-44d).

3. The bevel gear hot-forging apparatus according to claim 1, wherein said second die (18) comprises a center punch (68) for pressing said material (W) at the time of forging thereof.

4. The bevel gear hot-forging apparatus according to claim 1, wherein said first die (14) includes a knockout member (26) by which said material (W) is ejected after forging thereof.

5. The bevel gear hot-forging apparatus according to claim 1, wherein said force applying means comprises a plate spring (60).

6. The bevel gear hot-forging apparatus according to claim 1, wherein said force applying means comprises a hydraulic cylinder (142), and a hydraulic fluid supply circuit (148) for supplying and evacuating a hydraulic fluid from said hydraulic cylinder.

7. The bevel gear hot-forging apparatus according to claim 6, wherein said hydraulic fluid supply circuit (148) comprises a check valve (150) for permitting flow of said hydraulic fluid only in a direction toward said hydraulic cylinder (142), and a relief valve (152) for passage of hydraulic fluid which is evacuated from said hydraulic cylinder (142).

8. The bevel gear hot-forging apparatus according to claim 1, wherein said screw (44a-44d) is threadedly engaged with said drive gear (102a-102d), and further comprising a rotation direction regulating mechanism (104) for maintaining said drive gear (102a-102d) in a non-rotating state when said first die (14) and said second die (18) are displaced relatively into contact with each other, while rotating said drive gear (102a-102d) through said screw (44a-44d) when said first die (14) and said second die (18) are displaced relatively apart from each other.

9. The bevel gear hot-forging apparatus according to claim 8, wherein said rotation direction regulating mechanism (104) comprises a ratchet member (108) having a threaded hole (106) threadedly engaged with said screw (44a-44d), a support ring (110) rotatably accommodating said ratchet member (108), and a stop member (114) retractably disposed in said support ring (110), for applying force against the side of said ratchet member (108) through a resilient member (112a, 112b).