Fluid friction vehicle heaters

• US 5,947,376 A
• Filed: 02/25/1998
• Issued: 09/07/1999
• Est. Priority Date: 02/28/1997
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Original Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Inventors: Hoshino, Nobuaki, Takenaka, Kenji, Moroi, Takahiro, Okada, Masahiko, Ban, Takashi
• Primary Examiner(s): Bennett, Henry A.
• Assistant Examiner(s): BOLES, DEREK
• Application Number:
  US09/030,243
• Time in Patent Office: 559 Days
• Field of Search: 237/12.3 R, 237/12.3 B, 122/26, 126/247, 123/142.5 R
• US Class Current: 237/12.30R
• CPC Class Codes: F24V 40/00 Production or use of heat resulting from internal friction of moving fluids or from friction between fluids and moving bodies

Abstract

A viscous fluid type heater includes a heating chamber for holding viscous fluid and a rotor located in the heating chamber. A holding chamber is located below the heating chamber to communicate with the heating chamber. A plunger, which is actuated by a solenoid, is movable between a forward position for maximizing the volume of the holding chamber and a rearward position for minimizing the volume of the holding chamber. When the plunger is at the forward position, viscous fluid is discharged from the heating chamber to the holding chamber. When the plunger is at the rearward position, viscous fluid is supplied from the holding chamber to the heating chamber. This allows the load of the heater to be removed or reinstated selectively. In an engine-driven vehicle, the engine can thus started without being hindered by the heater.

Claims

1. A viscous fluid type heater comprising:

a heating chamber for accommodating viscous fluid therein;

a rotor located in the heating chamber, wherein the rotor rotates to shear and heat the viscous fluid;

a heat exchange chamber adjacent to the heating chamber, wherein heat generated in the heating chamber is transferred to the heat exchange chamber and heats circulating fluid passing through the heat exchange chamber;

a sub-chamber for containing viscous fluid;

a delivery passage for connecting the sub-chamber to the heating chamber to allow viscous fluid to move into the heating chamber from the sub-chamber;

a recovery passage for connecting the heating chamber to the sub-chamber to allow viscous fluid to move into the sub-chamber from the heating chamber;

a valve body for selectively opening and closing the delivery passage; and

a valve actuator for actuating the valve body; and

an adjuster for adjusting the amount of the viscous fluid in the heating chamber, wherein the adjuster includes a holding chamber located below the heating chamber to communicate with the heating chamber, the holding chamber having a variable volume.

2. The heater according to claim 1, wherein the adjuster is constructed and arranged to increase the volume of the holding chamber at certain times to transfer viscous fluid from the heating chamber to the holding chamber and to decrease the volume of the holding chamber at certain times to transfer viscous fluid from the holding chamber to the heating chamber.

3. The heater according to claim 2, wherein the adjuster is constructed to increase the volume of the holding chamber such that the surface level of the viscous fluid in the heating chamber falls below the lowermost point on the rotor and to decrease the volume of the holding chamber such that the surface level of the viscous fluid in the heating chamber rises above the lowermost point on the rotor.

4. The heater according to claim 1, wherein the adjuster includes:

a retaining bore located below the heating chamber;

a movable body located in the retaining bore to define the holding chamber in the retaining bore, wherein the movable body is movable between a first position for maximizing the volume of the holding chamber and a second position for minimizing the volume of the holding chamber; and

an actuator for moving the movable body, which changes the volume of the holding chamber.

5. The heater according to claim 4, wherein the actuator includes an electromagnetic solenoid, which is selectively excited and de-excited, and wherein the movable body is moved to the second position when the solenoid is excited and is moved to the first position when the solenoid is de-excited.

6. The heater according to claim 1, wherein an external driving source is connected to the rotor for rotating the rotor, wherein the heater further includes a controller for controlling the adjuster, wherein the controller instructs the adjuster to increase the volume of the holding chamber when the external driving source is stopped, and wherein the controller instructs the adjuster to decrease the volume of the holding chamber when the external driving source is running.

7. The heater according to claim 6 further comprising a heater switch, which is selectively turned on and turned off to start and stop the heating action of the heater, wherein the controller instructs the adjuster to decrease the volume of the holding chamber only when the external driving source is running and the heater switch is turned on.

8. The heater according to claim 1, wherein the valve actuator moves the valve body to force viscous fluid into the heating chamber from the sub-chamber.

9. The heater according to claim 8, wherein the valve body is located in the sub-chamber and is movable toward and away from the delivery passage, wherein the heater further includes a controller for instructing the valve actuator to repetitively move the valve body toward and away from the delivery passage for a predetermined period after the valve body has opened the delivery passage.

17. The heater according to claim 1, wherein the adjuster includes;

a retaining bore located below the heating chamber; and

a movable body located in the retaining bore to define the holding chamber in the retaining bore, the movable body being movable between a first position for maximizing the volume of the holding chamber and a second position for minimizing the volume of the holding chamber and further wherein the valve actuator is for moving the movable body to change the volume of the holding chamber.

18. The heater according to claim 17, further comprising an external driving source connected to the rotor for rotating the rotor, and a controller for controlling the valve actuator, the controller instructing the valve actuator to increase the volume of the holding chamber when the external driving source is stopped, and the controller instructing the valve actuator to decrease the volume of the holding chamber when the external driving source is running.

19. The heater according to claim 18, further comprising a heater switch for being selectively turned on and turned off to start and stop the heating action of the heater, respectively, wherein the controller instructs the valve actuator to decrease the volume of the holding chamber only when the external driving source is running and the heater switch is turned on.

10. A viscous fluid type heater mounted in a vehicle, wherein the heater is driven by a vehicle engine, the heater comprising:

a heating chamber for accommodating viscous fluid therein;

a rotor located in the heating chamber to be rotated by the engine, wherein the rotor rotates to shear and heat the viscous fluid;

a heat exchange chamber adjacent to the heating chamber, wherein heat generated in the heating chamber is transferred to the heat exchange chamber and heats circulating fluid passing through the heat exchange chamber;

a sub-chamber for containing viscous fluid;

a delivery passage for connecting the sub-chamber to the heating chamber to allow viscous fluid to move into the heating chamber from the sub-chamber;

a recovery passage for connecting the heating chamber to the sub-chamber to allow viscous fluid to move into the sub-chamber from the heating chamber;

a valve body for selectively opening and closing the delivery passage; and

a valve actuator for actuating the valve body; and

an adjuster for adjusting the amount of the viscous fluid in the heating chamber, wherein the adjuster includes a holding chamber located below the heating chamber to communicate with the heating chamber, the adjuster being constructed and arranged to increase the volume of the holding chamber at certain times to transfer viscous fluid from the heating chamber to the holding chamber and to decrease the volume of the holding chamber at certain times to transfer viscous fluid from the holding chamber to heating chamber.

11. The heater according to claim 10, wherein the adjuster is constructed to increase the volume of the holding chamber such that the surface level of the viscous fluid in the heating chamber falls below the lowermost point on the rotor and to decrease the volume of the holding chamber such that the surface level of the viscous fluid in the heating chamber rises above the lowermost point on the rotor.

12. The heater according to claim 10, wherein the adjuster includes:

a retaining bore located below the heating chamber;

a movable body located in the retaining bore to define the holding chamber in the retaining bore, wherein the movable body is movable between a first position for maximizing the volume of the holding chamber and a second position for minimizing the volume of the holding chamber; and

an actuator for moving the movable body, which changes the volume of the holding chamber.

13. The heater according to claim 12, wherein the actuator includes an electromagnetic solenoid, which is selectively excited and de-excited, and wherein the movable body is moved to the second position when the solenoid is excited and is moved to the first position when the solenoid is de-excited.

14. The heater according to claim 12 further comprising a controller for controlling the actuator, wherein the controller instructs the actuator to move the movable body to the first position when the engine is stopped, and wherein the controller instructs the actuator to move the movable body to the second position when the engine is running.

15. The heater according to claim 14 further comprising a heater switch, which is selectively turned on and turned off to start and stop the heating action of the heater, wherein the controller instructs the actuator to move the movable body to the second position only when the engine is running and the heater switch is turned on.

16. The heater according to claim 10, wherein the valve body is located in the sub-chamber and is movable toward and away from the delivery passage, wherein the heater further includes a controller for instructing the valve actuator to repetitively move the valve body toward and away from the delivery passage to force viscous fluid into the heating chamber from the sub-chamber for a predetermined period after the valve body has opened the delivery passage.

20. The heater according to claim 10, wherein the adjuster includes:

a retaining bore located below the heating chamber; and

a movable body located in the retaining bore to define the holding chamber in the retaining bore, the movable body being movable between a first position for maximizing the volume of the holding chamber and a second position for minimizing the volume of the holding chamber and further wherein the valve actuator is for moving the movable body to change the volume of the holding chamber.

21. The heater according to claim 20, wherein the valve actuator includes an electromagnetic solenoid for being selectively excited and de-excited, the movable body moving to the second position when the solenoid is excited and the movable body moving to the first position when the solenoid is de-excited.