Simplified scroll compressor modulation control

• US 5,947,701 A
• Filed: 09/16/1998
• Issued: 09/07/1999
• Est. Priority Date: 09/16/1998
• Status: Expired due to Term

• Current Assignee: Scroll Technologies (Danfoss A/S)
• Original Assignee: Scroll Technologies (Danfoss A/S)
• Inventors: Hugenroth, Jason J.
• Primary Examiner(s): Thorpe, Timothy S.
• Assistant Examiner(s): Gartenberg, Ehud
• Application Number:
  US09/154,370
• Time in Patent Office: 356 Days
• Field of Search: 417/310, 417/297, 417/440
• US Class Current: 417/310
• CPC Class Codes: F04C 28/16 using lift valves

Abstract

Simplified capacity control mechanisms for scroll compressors include a fork operable to open and close vents associated with a pair of scroll compression chambers. A single fork opens and closes both vents simultaneously. In the past, separate members have been utilized to open and close the two individual valves, and they have sometimes been actuated in a non-synchronous manner. A control associated With the fork is operable to move the fork between the open and closed positions by simple electronic controls. In several embodiments, the electronic controls are operated simply to stop and start the electric motor for driving the compressor. Pressure forces on and associated valve element move the fork to the desired position between the open and closed positions. No separate control wires, or separate electronic valves, need to pass into the scroll housing. In another embodiment, an electric solenoid is actuated to move the fork between open and closed positions.

Claims

1. A scroll compressor comprising:

a first scroll member having a generally spiral wrap extending from a base, and a second scroll member having a generally spiral wrap extending from a base, said first scroll member being driven for orbital movement relative to said second scroll member, and said wraps of said first and second scroll members interfitting to define compression chambers.

an electric motor for driving said first scroll member to orbit relative to said second scroll member;

a control for stopping and starting said electric motor; and

a capacity valve for controlling a capacity of refrigerant compressed in said compression chambers, said capacity valve modifying a volume of refrigerant which is compressed upon stopping and starting said motor.

2. A scroll compressor as recited in claim 1, wherein said capacity valve is actuated by stopping said motor for less than a predetermined period of time.

3. A scroll compressor as recited in claim 1, wherein said capacity valve is biased and locked at an open position once said predetermined period of time is exceeded, such that when said motor is started after a shutdown time exceeding said predetermined time, said compressor will be started at a reduced capacity operation.

4. A scroll compressor as recited in claim 3, wherein said lock includes a member biased on one face by a discharge pressure upstream of a discharge check valve, and on a second face by a discharge pressure downstream of said discharge check valve such that upon a short period of time after shutdown, said discharge pressure downstream of said check valve exceeds said discharge pressure upstream of said check valve and said lock is moved to release said valve and that upon a short shutdown, said capacity valve is operable to move to a full capacity position, such that upon actuating said control to shut said motor down for a short period of time and then to restart it, the compressor achieves full capacity.

5. A scroll compressor as recited in claim 1, wherein a ball-point pen actuator is utilized such that each time said motor is stopped and restarted, said capacity valve moves between full and reduced capacity, and said control stops and starts said motor to achieve a desired capacity level.

6. A scroll compressor as recited in claim 5, wherein said capacity valve includes a piston biased to actuate said ball-point pen actuator upon stopping and starting of said motor.

7. A scroll compressor as recited in claim 6, wherein said piston has a first face exposed to a discharge pressure upstream of a discharge check valve and a second face exposed to a discharge pressure downstream of said check valve such that said piston is moved a short time after shutdown of said compressor.

8. A scroll compressor as recited in claim 1, wherein said capacity valve is moved in opposed directions under the control of a solenoid, and the control of said electric motor.

9. A scroll compressor comprising:

a first scroll member having a generally spiral wrap extending from a base, and a second scroll member having a generally spiral wrap extending from a base, said first scroll member being driven for orbital movement relative to said second scroll member, and said wraps of said first and second scroll members interfitting to define at least a pair of compression chambers moved towards a discharge port together;

a pair of vents passing through the base of one of said control members and communicating with respective ones of said compression chambers;

a capacity valve for controlling a capacity of refrigerant compressed in said compression chambers, said capacity valve being actuatable to modify a volume of refrigerant which is compressed, said capacity valve including a fork member, and said fork being operable to close off both of said vents at the same time, said fork having two surfaces which close off said pair of vents, and there being an actuation structure for moving said fork between open and closed positions.

10. A scroll compressor as recited in claim 9, wherein said fork is moved by stopping and starting a motor.

11. A scroll compressor as recited in claim 10, wherein a lock locks said fork at least in one of said open and closed positions.

12. A scroll compressor as recited in claim 11, wherein said lock includes a member which is biased on one face by a discharge pressure upstream of a discharge check valve, and on a second face by a discharge pressure downstream of said discharge check valve such that upon a short period of time after shutdown, said discharge pressure downstream of said check valve exceeds said discharge pressure upstream of said check valve and said lock is moved to release said valve and that upon a short shutdown, said capacity valve is operable to move to said closed position, such that upon actuating a motor control to shut said motor down for a short period of time and then to restart it, the compressor achieves full capacity.

13. A scroll compressor as recited in claim 11, wherein a ball-point pen actuator is utilized such that each time said motor is stopped and restarted, said capacity valve moves between said open and closed positions, and said control stops and starts said motor to achieve a desired capacity level.

14. A scroll compressor as recited in claim 13, wherein said control includes a piston biased to actuate said ball-point pen actuator upon stopping and starting of said motor.

15. A scroll compressor as recited in claim 14, wherein said piston has a first face exposed to a discharge pressure upstream of a discharge check valve and a second face exposed to a discharge pressure downstream of said check valve such that said piston is moved a short time after shutdown of said compressor.

16. A scroll compressor as recited in claim 10, wherein said fork is actuated by a solenoid control.

17. A scroll compressor as recited in claim 15, wherein a synchronizer moves with an orbiting component which orbits with said first scroll member, said synchronizer being operable to move said fork to at least one of said open and closed positions.

18. A scroll compressor as recited in claim 17, wherein said synchronizer is fixed to orbit with said first scroll.

19. A scroll compressor as recited in claim 18, wherein a lock locks said fork in at least one of said open and closed positions.

20. A scroll compressor as recited in claim 19, wherein said lock locks said fork at said closed position.