Modular soffit vent

• US 5,947,816 A
• Filed: 08/11/1998
• Issued: 09/07/1999
• Est. Priority Date: 06/06/1995
• Status: Expired due to Term

• Current Assignee: Tapco International Corporation (Seven Group Holdings Limited)
• Original Assignee: Tapco International Corporation (Seven Group Holdings Limited)
• Inventors: Clark, Michael C., Schiedegger, Charles E., MacLeod, Mark T.
• Primary Examiner(s): Joyce, Harold
• Application Number:
  US09/132,272
• Time in Patent Office: 392 Days
• Field of Search: 454/35, 454/199, 454/260, 454/339, 454/341, 454/355, 454/356, 454/367, 454/368
• US Class Current: 454/339
• CPC Class Codes: F24F 13/082 Grilles, registers or guards
• CPC Class Codes: F24F 2007/001 with exhausting air ducts
• CPC Class Codes: F24F 7/02 Roof ventilation ventilation of roof coverings E04D
• CPC Class Codes: F24F 7/065 fan combined with single duct; mounting arrangements of a fan in a duct

Abstract

A vent apparatus for cooperating with duct work associated with an exhaust fan to enable air to be exhausted from an interior room of a dwelling to the exterior environment. The vent apparatus includes a base member and a cover member releasably securable to the base member. The base member includes an attaching portion having a plurality of locking portions, while the cover member includes a plurality of flexible latching arm members which releasably engage the locking portions when the cover member is placed over the attaching portion. The attaching portion includes an enlarged opening which enables air exhausted from an interior room to be directed out between the base and cover members to the exterior atmosphere. The apparatus is particularly well-adapted to be used with vinyl or aluminum siding and is relatively inexpensive to construct, light-weight and easy to install. In an alternative embodiment, the apparatus includes a screen adapted to be secured to the base member. The screen has dimensions which enable it to fit within the cover member so as not to be visible once the cover is installed on the base member. The screen prevents insects and small mammals from entering through the base member. The screen is secured to the base member via a plurality of locking arm members which engage within openings formed in the base member such that the screen can be "snapped" onto the base member without special tools or external fastening elements such as threaded screws or the like.

Claims

1. A method of making a vent apparatus, said method comprising:

forming a base member including a securing flange which allows the base member to be secured to an exterior surface of a building wherein the securing flange comprises a planar flange for enabling external fastening elements to be used to secure the planar flange to the exterior surface of the building;

forming an attaching portion on the base member which protrudes outwardly from the securing flange away from the exterior surface of the building;

forming an opening in the attaching portion;

forming a locking portion in the attaching portion; and

forming a cover member having a securing member being of dimensions for enabling the cover member to be positioned at least partially over the attaching portion of the base member

wherein the securing member is engageable with the locking portion of the base member to secure the cover member to the locking portion without external fastening elements such that the cover member is adjustably spaced-apart from the attaching portion at a plurality of predetermined distances from the attaching portion.

2. The method of claim 1 further comprising forming a plurality of openings in the securing flange which enable the securing flange to be secured to the exterior surface of the building.

3. The method of claim 1 further comprising forming a plurality of elongated slots spaced-apart from one another about the securing flange which enable the securing flange to be secured to the exterior surface of the building.

4. The method of claim 1 further comprising forming the locking portion into at least one integrally formed shoulder portion protruding from the attaching portion.

5. The method of claim 4 further comprising forming the securing member of the cover member into a flexible latching arm adapted to interengage with the shoulder portion of the base member to enable the cover member to be releasably secured to the base member.

6. The method of claim 1 further comprising:

forming the attaching portion into a generally square-shaped, raised portion having an uppermost surface; and

forming a plurality of corner portions on the uppermost surface which slope downwardly towards the securing flange.

7. The method of claim 1 further comprising providing a screen interposed between the base member and the cover member which restricts entry of insects and small mammals into the base member without impeding airflow through the apparatus.

8. The method of claim 7 wherein the screen comprises a frame, said method further comprising:

forming a plurality of projecting locking arm members on the frame; and

forming a plurality of openings on the base member in alignment with the locking arm members such that the locking arm members can be secured within the openings to thereby enable the screen to be secured to the base member.

9. A method of forming a vent apparatus, said method comprising:

forming a base member having an attaching portion with a securing flange which enables the base member to be secured to an exterior surface of a structure;

forming a plurality of openings in the securing flange which are spaced-apart from one another;

integrally forming a raised attaching portion with the securing flange wherein the raised attaching portion has a central opening and a plurality of locking portions;

forming a cover member adapted to be placed over the base member and having dimensions sufficiently large to cover the base member;

forming a plurality of securing members on the cover member which are adapted to releasably engage with the locking portions of the base member in an manner to secure the cover member at a plurality of predetermined distances from the base member.

10. The method of claim 9 further comprising forming the openings into elongated slots.

11. The method of claim 9 further comprising forming each locking portion into a plurality of shoulder portions integrally formed with the attaching portion.

12. The method of claim 9 further comprising forming the attaching portion into a generally square-shaped portion having a plurality of corner portions sloping downwardly toward the securing flange.

13. The method of claim 9 further comprising forming the securing member of the cover member into a flexible latching arm adapted to releasably engage with a respective one of the integrally formed, protruding shoulder portions of the base member.

14. The method of claim 9 further comprising:

forming the cover member to include a central portion and a downwardly sloping peripheral portion; and

forming a plurality of openings in the peripheral portion to further facilitate airflow from the opening outwardly of the cover member to an external environment.

15. The method of claim 9 further comprising injection molding the base member from a thermoplastic material.

16. The method of claim 9 further comprising injection molding the cover member from a thermoplastic material.

17. The method of claim 9 further comprising providing a screen positioned between the base member and the cover member for restricting the entry of insects and small mammals into the base member without impeding airflow through the apparatus.

18. The method of claim 17 wherein the screen includes a frame, said method further comprising the steps of:

forming a plurality of projecting locking arms on the frame;

forming a plurality of openings in the base member which are positioned to align with the locking arm members to thereby enable the screen to be secured to the base member in close proximity to the base member

wherein the screen is completely covered by the cover member when the cover member is secured to the base member so as not to be visually apparent once the apparatus is secured to the exterior surface of the structure.

19. The method of claim 9 further comprising forming a cylindrical portion on the base member which is positioned to extend from the central opening for accepting a section of external duct work therein.

20. A method of forming a vent apparatus for communicating with ventilation duct work of a building, said method comprising:

forming a base member having a securing flange;

integrally forming an attaching portion with the securing flange;

forming a plurality of openings in the securing flange which are spaced-apart therealong to enable the securing flange to be secured via external fastening members to an exterior surface of the building;

forming an opening in the attaching portion;

integrally forming a plurality of locking portions on the attaching portion which are spaced about the attaching portion;

forming the attaching portion to protrude outwardly from the securing flange;

forming a cover member having dimensions sufficiently large to cover the base member and including a plurality of flexible latching arms protruding from an interior surface thereof wherein the latching arms are operable to releasably engage with the locking portions of the base member at a plurality of predetermined positions relative to the base member to secure the cover member in adjustable spaced-apart relationship to the base member to thereby permit airflow outwardly of the opening in the base member and between the cover member and the base member.

21. The method of claim 20 further comprising forming each locking portion into at least one integrally formed shoulder portion for releasably engaging with an associated one of the flexible latching arms of the cover member.

22. The method of claim 20 further comprising:

forming an uppermost, generally square-shaped surface on the raised attaching portion of the base member; and

forming a plurality of corner portions on the uppermost surface which slope downwardly toward the securing flange.

23. The method of claim 20 further comprising injection molding the base member from a thermoplastic material.

24. The method of claim 20 further comprising injection molding the cover member from a thermoplastic material.

25. The method of claim 20 further comprising:

forming each locking portion into a plurality of integrally formed shoulder portions which are adapted to releasably engage with a respective one of the flexible latching arms to thereby enable the cover member to be adjustably positioned in spaced-apart relation to the base member in a first position and a second position.

26. The method of claim 20 wherein the cover member comprises a central portion and an angled peripheral portion, said method further comprising:

forming a plurality of ventilation slots in the peripheral portion for further enhancing the airflow outwardly of the opening in the base member to an external environment.

27. The method of claim 20 further comprising:

providing a screen securable to the base member;

forming the screen to have outer dimensions sufficiently small to fit within an interior area of the cover member when the cover member is secured to the base member so as not to be visible when the cover member is secured to the base member, and yet sufficiently large to completely cover the opening.

28. The method of claim 27 further comprising:

forming a cylindrical portion on the base member which extends from an inner surface of the attaching portion wherein the cylindrical portion is adapted to engage with a similarly sized section of duct work of the building when the base member is secured to the exterior surface of the building.

29. A method of forming a vent apparatus, said method comprising:

forming a base member having a securing flange for securing the base member to an exterior surface of a building;

forming an attaching portion which protrudes outwardly from the securing flange;

forming an opening in the attaching portion;

forming a locking portion in the attaching portion;

forming a cover member having a securing member and being of dimensions for enabling the cover member to be adjustably positioned at least partially over the attaching portion of the base member; and

providing a screen interposed between the cover member and the base member wherein the screen has dimensions enabling it to be completely covered by the cover member when the cover member is positioned over the screen

wherein the securing member is engageable with the locking portion of the base member to secure the cover member to the locking portion such that the cover member is spaced-apart from the attaching portion at one of a plurality of predetermined positions from the attaching portion.

30. The method of claim 29 further comprising forming a cylindrical portion on the base member which is in communication with the central opening for accepting a portion of an external section of duct work.

31. The method of claim 29 further comprising:

forming the screen into a generally circular frame-like member having an air-permeable screening secured thereto;

forming a plurality of locking arm members on the frame-like member which are spaced generally equal distances apart from one another;

forming a plurality of corresponding openings in the base member for accepting the locking arm members and enabling the screen to be secured to the base member such that the screen cannot be readily removed from the base member;

forming the screen to have outer dimensions which enable it to be completely covered by the cover member such that the screen is not visible when the apparatus is secured to the building.

32. The method of claim 29 further comprising:

fixedly securing a cylindrical member to the base so as to extend outwardly of the base member;

permanently securing a first length of duct work to the cylindrical member;

removably securing a second length of duct work to the first length of duct work; and

removably securing a third length of duct work to the second length of duct work

wherein the first, second, and third lengths of duct work have a total length sufficient to extend through a standard six inch deep wall.

33. The method of claim 32 further comprising:

providing an adapter member for enabling the third length of duct work to be coupled to an external length of tubing having a different diameter than the third length of duct work.