Safety system for an automatic gearbox

• US 5,947,867 A
• Filed: 06/12/1998
• Issued: 09/07/1999
• Est. Priority Date: 01/18/1996
• Status: Expired due to Fees

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Gierer, Georg, Deiss, Harald
• Primary Examiner(s): Ta, Khoi Q.
• Application Number:
  US09/077,623
• Time in Patent Office: 452 Days
• Field of Search: 477/906, 701/62
• US Class Current: 701/62
• CPC Class Codes: F16H 2059/706 Monitoring gear ratio in stepped transmissions, e.g. by calculating the ratio from input and output speed
• CPC Class Codes: F16H 2061/1208 with diagnostic check cycles; Monitoring of failures
• CPC Class Codes: F16H 2061/1232 Bringing the control into a predefined state, e.g. giving priority to particular actuators or gear ratios
• CPC Class Codes: F16H 2061/1264 Hydraulic parts of the controller, e.g. a sticking valve or clogged channel
• CPC Class Codes: F16H 2061/1268 Electric parts of the controller, e.g. a defect solenoid, wiring or microprocessor
• CPC Class Codes: F16H 2061/1284 the failing part is a sensor
• CPC Class Codes: F16H 59/40 Output shaft speed
• CPC Class Codes: F16H 59/42 Input shaft speed
• CPC Class Codes: F16H 59/70 dependent on the ratio established
• CPC Class Codes: F16H 61/12 Detecting malfunction or potential malfunction, e.g. fail safe in control of hydrostatic gearing F16H61/4192; Circumventing or fixing failures
• CPC Class Codes: F16H 61/686 with orbital gears
• CPC Class Codes: Y10S 477/906 Means detecting or ameliorating the effects of malfunction or potential malfunction

Abstract

In an automatic transmission in which the electronic control instrument (13) detects, outside the circuits, a fault in the input values (18 to 20), the couplings and the brakes (A to F). When a fault is present for an extended period, the electronic control instrument (13) detects a symptom and switches to a replacement gear. Hereby maximum driveability is ensured without a diagnosis entry.

Claims

1. A method for detecting an error for an automatic transmission, the automatic transmission comprising a hydrodynamic converter (3), a plurality of couplings and brakes (A to F), a hydraulic control instrument (21), and an electronic control instrument (13), the electronic control instrument (13), in accordance with input values (18 to 20), and controlling said plurality of couplings and brakes via the hydraulic control instrument (21), wherein a transmission ratio (i) is switched by a suitable coupling-brake combination, said method comprising the steps of:

monitoring, with the electronic control instrument (13) and with the aid of the curves of the transmission input speed (nT(t)) and of the transmission output speed (nAB(t)), a current gear (GUEW=nT(t)-nAB(t)xi);

interpreting a fault in the gear monitoring, which has been present for more than a presettable period of time, as an error; and

switching from the current gear (G) to a replacement gear (G'"'"') when the error appears, wherein the replacement gear corresponds to a next higher gear (G'"'"'=G+1), when the current gear (G) was one of first gear (G1), second gear (G2), third gear (G3), and fourth gear (G4) and corresponds to a next lower gear (G'"'"'=G-1) when the current gear was fifth gear (G5).

2. The method for detecting an error according to claim 1, further comprising the steps of providing an error counter (N(i)) for each gear;

increasing the counter reading by one upon the presence of an error; and

activating an emergency program when the counter reading is at least equal to a limit value (N(i)>

limit value).

3. The method for detecting an error according to claim 2, further comprising the step of setting the error counter (N(i)) of a gear to zero when, after switched from said gear, the transmission again returns to that gear and no error appears.

4. The method for detecting an error according to claim 2, wherein the emergency program switches to fifth gear (G5) when the counter reading (N(i)) is at least equal to the limit value in one of the first four gears (N(i)>

limit value, i=1 . . .

     4) and the emergency program switches to the fourth gear (G4) when the counter reading is at least equal to the limit value in the fifth gear (N(5)>

limit value), and the switching is carried out by one of sequentially and pressure modulated.

5. The method for detecting an error according to claim 1, further comprising the steps of discontinuing the replacement gear (G'"'"') and returning to normal operation upon occurrence of one of:

the driver'"'"'s wish corresponds to the replacement gear;

the driver moving a selector lever to one of a parking position (P), a neutral position (N), and a reverse position (R); and

a vehicle speed (v(t)) and a signal of a throttle valve (DKI(t)) falls below a limit value (v(t)<

limit value and DKI(t)<

limit value).

6. The method for detecting an error according to claim 4, further comprising the step of entering a diagnosis phases when the emergency program is activated.