Hydraulic cylinders for limb gait control

• US 5,948,021 A
• Filed: 02/24/1998
• Issued: 09/07/1999
• Est. Priority Date: 02/24/1998
• Status: Expired due to Term

• Current Assignee: Hosmer-Dorrance Corp. (Fillauer Cos, Inc.)
• Original Assignee: Hosmer-Dorrance Corp. (Fillauer Cos, Inc.)
• Inventors: Radcliffe, Charles W.
• Primary Examiner(s): Willse, David H.
• Application Number:
  US09/028,720
• Time in Patent Office: 560 Days
• Field of Search: 623/44, 623/43, 623/46, 623/39, 623/26, 188/287, 188/315, 188/285, 188/313, 188/322.19
• US Class Current: 623/44
• CPC Class Codes: A61F 2/644 of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2/68 Operating or control means
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/5032 for adjusting fluid pressure
• CPC Class Codes: A61F 2002/5033 for adjusting damping damping means A61F2002/5003
• CPC Class Codes: A61F 2002/5073 Helical springs, e.g. having at least one helical spring

Abstract

A hydraulic cylinder control unit for gait control of a prosthetic limb which features two cylindrical tubes that are eccentric with respect to each other. The inner tube houses hydraulic fluid and the gap between the two tubes serves as a displacement chamber as a piston, mounted on a piston rod, moves through the fluid in the inner tube. When the outer tube is rotated about the inner tube, the gap between the tubes changes which either increases or decreases the flow allowed between the tubes. This changes the resistance which controls the rate of swing of an artificial limb. The resistance is easily adjustable by a simple rotation of the outer cylindrical tube. A floating sealed piston is additionally provided at the bottom of the inner tube. The sealed piston moves upwards or downwards depending on the balance of forces between the fluid force above the piston and the stored energy force below the sealed piston. The stored energy force can be either a spring or compressed gas and helps to return stored energy to the system and reduces the amount of energy required by the person in walking.

Claims

1. A hydraulic control unit for use with a prosthetic leg assembly of the type having a load-bearing linkage system or a single axis-knee assembly for providing flexion and extension of a leg, the hydraulic control unit comprising:

a pair of cylinders aligned in eccentric relation to each other, one of the pair of cylinders being a fluid confining control cylinder and a second of the pair of cylinders being an inner cylinder, the inner cylinder being within the control cylinder and defining a fluid reservoir therein, with a gap being a spacing between the control cylinder and the inner cylinder, the gap defining a fluid displacement chamber and having a size that is larger on one side of the inner cylinder than on an opposite side;

a series of openings in the inner cylinder for passing fluid between the fluid reservoir and the fluid displacement chamber with the size of the gap adjacent to the openings being adjustable by a rotational position of the control cylinder;

a piston assembly having a rod with an inner portion extending into the inner cylinder, an outer portion projecting from the inner cylinder, and a first piston located on the inner portion of the piston rod within the fluid reservoir;

a supply of hydraulic fluid within each of the fluid reservoir and the fluid displacement chamber, the fluid flowing through said series of openings in response to axial movement of the piston and piston rod within the fluid reservoir to effect damping of the piston rod; and

means for adjusting the rotational position between the control cylinder and the inner cylinder.

2. A hydraulic control unit for use with a prosthetic leg assembly as in claim 1, further comprising:

a floating sealed movable second piston within the inner cylinder and defining a bottom side of the fluid reservoir, the floating sealed second piston having a stored energy force means applied on a bottom side of the second piston for returning stored energy to the piston assembly, the floating sealed piston being movable through the inner cylinder to compensate for fluid displaced by the piston rod entering or leaving the fluid reservoir as the piston assembly moves within the fluid reservoir.

3. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 2, further comprising:

an accumulator chamber being located beneath the floating sealed piston, the stored energy force means being located in the accumulator chamber.

4. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 3, wherein the stored energy force means is a spring.

5. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 3, wherein the stored energy force means is compressed gas.

6. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 1, further comprising an outer housing providing a load-bearing member for a load-bearing linkage system, the pair of cylinders being located within the outer housing.

7. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 6, further comprising:

means for preventing the supply of hydraulic fluid from leaking through the outer housing.

8. A hydraulic control unit for use with a prosthetic leg assembly, of the type having a load-bearing linkage system or a single axis knee assembly for providing flexion and extension of a leg, the hydraulic control unit comprising:

an inner fixed cylinder and a rotatable fluid tight control cylinder surrounding the inner cylinder, and defining a fluid reservoir within the inner cylinder, the control cylinder having an eccentric rotational relation to the inner cylinder such that there is a gap between the inner cylinder and the control cylinder, the gap defining a fluid displacement chamber and having a size that is larger on one side of the inner cylinder than on an opposite side;

a series of openings between the inner cylinder and the control cylinder for passing fluid between the fluid reservoir of the inner cylinder and the gap defining the fluid displacement chamber;

a piston assembly having a rod with an inner portion extending into the inner cylinder and an outer portion projecting from the inner cylinder, with a first piston being located on the inner portion of the piston rod within the fluid reservoir;

a supply of hydraulic fluid within each of the fluid reservoir and the gap defining the fluid displacement chamber, the fluid flowing between said fluid reservoir and the gap defining the fluid displacement chamber in response to axial movement of the first piston and the piston rod within the fluid reservoir to effect damping the piston rod;

a floating sealed movable, second piston within the inner cylinder and defining a bottom side of the fluid reservoir, the floating sealed second piston being movable through the inner cylinder to compensate for fluid displaced by the piston rod entering or leaving the fluid reservoir as the piston assembly moves within the fluid reservoir and having a stored energy force means applied on a bottom side of the second piston for returning stored energy to the piston assembly; and

means for adjusting the rotational position between the control cylinder and the inner cylinder, thereby adjusting the size of the gap on a side of the inner cylinder adjacent to the series of openings.

9. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 8, wherein the stored energy force means is a spring.

10. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 8, wherein the stored energy force means is compressed gas.

11. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 8, wherein the means for adjusting the rotational position between the control cylinder and the inner cylinder includes a means for rotation of the control cylinder.

12. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 8, wherein the first piston and the piston rod axially move through the fluid reservoir displacing fluid from the fluid reservoir to the fluid displacement chamber.

13. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 8, further comprising an outer housing providing a load-bearing member for a load-bearing linkage system, the inner cylinder and control cylinder being located within the outer housing.

14. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 13, further comprising:

sealant means for preventing the supply of hydraulic fluid from leaking through the outer housing.

15. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 13, herein the inner cylinder, the control cylinder and the outer housing are made of anodized aluminum.

16. A hydraulic control unit for use with a prosthetic leg assembly of the type having a load-bearing linkage system or a single axis knee assembly for providing flexion and extension of a leg, the hydraulic control unit comprising:

a pair of cylinders aligned in eccentric relation to each other, one of the pair of cylinders being a fluid confining control cylinder and a second of the pair of cylinders being an inner cylinder, the inner cylinder being within the control cylinder and defining a circumference of a fluid reservoir with a gap being the spacing between the inner cylinder and the control cylinder, the gap defining a fluid displacement chamber and having a size that is larger on one side of the inner cylinder than on an opposite side;

a number of extension resistance and flexion resistance holes on a side of the inner cylinder for passing fluid between the fluid reservoir of the inner cylinder and the fluid displacement chamber;

a piston assembly having a rod with an inner portion extending into the inner cylinder and an outer portion projecting from the inner cylinder with a first piston being located on the inner portion of the piston rod within the fluid reservoir, wherein the first piston and piston rod may axially move through the fluid reservoir;

a supply of hydraulic fluid within each of the fluid reservoir and the gap defining the fluid displacement chamber, the fluid flowing through said extension resistance holes and said flexion resistance holes in response to the axial movement of the first piston and the piston rod within the fluid reservoir to effect damping of the piston rod;

a floating sealed, movable second piston, within the inner cylinder and defining a bottom side of the fluid reservoir, the floating sealed second piston having a stored energy force means applied on a bottom side of the second piston for returning stored energy to the piston assembly, the floating sealed piston being movable through the inner cylinder to compensate for fluid displaced by the piston rod entering or leaving the fluid reservoir as the piston assembly moves within the fluid reservoir; and

an accumulation chamber being located within the inner cylinder, beneath the floating sealed piston;

means for adjusting a rotational position between the control cylinder and the inner cylinder thereby adjusting the size of the gap which defines the fluid displacement chamber on a side of the inner cylinder adjacent to the extension resistance and flexion resistance holes.

17. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 16, wherein the stored energy force means is a spring.

18. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 16, wherein the stored energy force means is compressed gas.

19. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 16, wherein the control cylinder is made of two pieces, with one of said pieces covering the extension resistance holes and the other of said pieces covering the flexion resistance holes.

20. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 16, further comprising an outer housing providing a load-bearing member for a load-bearing linkage system, the pair of cylinders being located within the outer housing.

21. A hydraulic control unit for use with a prosthetic leg assembly, as in claim 20, further comprising:

means for preventing the supply of hydraulic fluid from leaking through the outer housing.