Vibrating beam accelerometers and methods of forming vibrating beam accelerometers

• US 5,948,982 A
• Filed: 02/23/1998
• Issued: 09/07/1999
• Est. Priority Date: 02/23/1998
• Status: Expired due to Term

• Current Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Original Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Inventors: Leonardson, Ronald B., Woodruff, James R.
• Primary Examiner(s): CHAPMAN JR, JOHN E
• Application Number:
  US09/028,152
• Time in Patent Office: 561 Days
• Field of Search: 73/514.29, 73/862.59, 73/DIG. 1, 216/2
• US Class Current: 73/514.29
• CPC Class Codes: G01P 15/097 by vibratory elements
• CPC Class Codes: G01P 2015/0828 the mass being of the paddle type being suspended at one of its longitudinal ends

Abstract

Accelerometers and methods of forming accelerometers are described. The accelerometers are provided with electrically conductive structure configured for connection with external circuitry. The electrically conductive structure has a folded-back architecture which reduces temperature-induced anomalies which can adversely impact acceleration-sensing function of the accelerometer.

Claims

1. An accelerometer comprising:

a frame;

a proof mass;

a flexure connected between the frame and the proof mass and defining a hinge axis about which the proof mass can be moved;

a vibrating beam structure connected between the frame and the proof mass;

electrically conductive structure supported over the vibrating beam structure and configured for connection to an external electrical circuit;

said electrically conductive structure defining a first conductive path having a pair of first conductive path portions being supported over said vibrating beam assembly and extending along individual lines which define a first set of lines which are generally parallel with one another;

said electrically conductive structure further defining a second conductive path having a pair of second conductive path portions being supported over said vibrating beam structure and extending along individual lines which define a second set of lines which are different from the first set of lines and generally parallel with one another;

a strut assembly connected between the frame and the proof mass;

wherein said first conductive path of said electrically conductive structure has another pair of first conductive path portions which are supported over the strut assembly and extend along individual lines which define a third set of lines which are generally parallel with one another; and

said second conductive path of said electrically conductive structure has another pair of second conductive path portions which are supported over the strut assembly and extend along individual lines which define a fourth set of lines which are generally parallel with one another.

2. The accelerometer of claim 1, wherein the proof mass has a mounted end proximate the hinge axis and a distal end away from the mounted end and the strut assembly is disposed intermediate the distal end and the frame.

3. The accelerometer of claim 1, wherein the proof mass has a mounted end proximate the hinge axis and a distal end away from the mounted end and the strut assembly is disposed intermediate the mounted end and the frame.

4. The accelerometer of claim 1, wherein the first set of lines is generally parallel with the second set of lines.

5. The accelerometer of claim 1, wherein the third set of lines is generally parallel with the fourth set of lines.

6. The accelerometer of claim 1, wherein the first set of lines is generally perpendicular to the third set of lines.

7. The accelerometer of claim 1, wherein the fourth set of lines is generally perpendicular to the second set of lines.

8. The accelerometer of claim 1, wherein:

the vibrating beam assembly comprises a plurality of beams which are separated from one another and the strut assembly comprises a plurality of struts which are separated from one another;

the one pair of first conductive path portions are supported over different beams of the vibrating beam assembly;

the one pair of second conductive path portions are supported over beams which are different from both the beams over which the one pair of first conductive path portions are supported and each other;

the other of the pair of first conductive path portions are supported over a common strut; and

the other of the pair of second conductive path portions are supported over a common strut which is different from the strut over which the other of the pair of first conductive path portions are supported.

9. An accelerometer comprising:

a frame;

a proof mass;

a flexure connected between the frame and the proof mass;

a vibrating beam assembly comprising a pair of vibratable beams and a pair of generally non-vibratable beams proximate the vibratable beams, said assembly being connected between the frame and the proof mass;

a first conductive path over the accelerometer and configured for connection to an external electrical circuit, said first conductive path comprising electrically conductive material disposed over and supported by one of the non-vibratable beams and one of the vibratable beams; and

a second conductive path over the accelerometer and configured for connection to the external electrical circuit, said second conductive path comprising electrically conductive material disposed over and supported by the other of the non-vibratable beams and the other of the vibratable beams.

10. The accelerometer of claim 9 further comprising a strut assembly comprising a pair of struts connected between the frame and the proof mass, and

wherein said first conductive path further comprises electrically conductive material disposed over and supported by one of the struts of the pair of struts, and

wherein said second conductive path further comprises electrically conductive material disposed over and supported by the other strut of the pair of struts.

11. The accelerometer of claim 10, wherein said one of the struts of the pair of struts comprises first and second strut portions which are joined with one another and extend along respective lines which are generally parallel with one another, and said conductive material of said first conductive path is disposed over and supported by said first and second strut portions.

12. The accelerometer of claim 11, wherein said other strut of the pair of struts comprises third and fourth strut portions which are joined with one another and extend along respective different lines which are generally parallel with one another, and said conductive material of said second conductive path is disposed over and supported by said third and fourth strut portions.

13. The accelerometer of claim 10, wherein:

the proof mass comprises a mounted end proximate the flexure and a distal end opposite the mounted end; and

the strut assembly is disposed intermediate the mounted end and the frame.

14. An accelerometer comprising:

a frame;

a proof mass;

a flexure connected between the frame and the proof mass and defining an axis about which the proof mass can be moved;

a vibrating beam assembly connected between the frame and the proof mass and comprising a plurality of beams at least some of which being vibratable, others of which being generally non-vibratable;

a pair of spaced-apart first bond pads positioned over the frame;

a first conductive path joining with and extending between the first bond pads, said first conductive path comprising electrically conductive material disposed over and supported by one non-vibratable beam and one vibratable beam, said first conductive path having individual first path portions over said respective beams which extend from a respective one of the first bond pads to the other of the first bond pads in generally opposite directions relative to one another;

a pair of spaced-apart second bond pads positioned over the frame; and

a second conductive path joining with and extending between the second bond pads, said second conductive path comprising electrically conductive material disposed over and supported by a different non-vibratable beam and a different vibratable beam, said second conductive path having individual second path portions over said respective different beams which extend from a respective one of the second bond pads to the other of the second bond pads in generally opposite directions relative to one another.

15. The accelerometer of claim 14 further comprising a strut assembly having first and second struts which are joined with and extend between the proof mass and the frame,

said first conductive path comprising a different first path portion disposed over and supported by said first strut;

and

said second conductive path comprising a different second path portion disposed over and supported by said second strut.

16. The accelerometer of claim 14 further comprising a strut assembly having first and second elongate struts which are joined with and extend along respective first and second longitudinal axes between the proof mass and the frame, said first strut having first strut portions which extend from the proof mass to the frame in directions which are generally opposite one another, said second strut having second strut portions which extend from the proof mass to the frame in directions which are generally opposite one another;

said first conductive path comprising a different first path portion disposed over and supported by said first strut; and

said second conductive path comprising a different second path portion disposed over and supported by said second strut.

17. The accelerometer of claim 14, wherein the second path portions are disposed laterally proximate the first path portions.

18. The accelerometer of claim 14, wherein one of the first and second path portions is disposed laterally inward of the other of the first and second path portions.

19. The accelerometer of claim 14, further comprising a strut assembly having first and second struts which are joined with and extend between the proof mass and the frame,

said first conductive path comprising a different first path portion disposed over and supported by said first strut;

said second conductive path comprising a different second path portion disposed over and supported by said second strut; and

said proof mass comprises a mounted end proximate the flexure and a distal end opposite the flexure, said strut assembly being disposed intermediate the distal end of the proof mass and the frame.

20. The accelerometer of claim 14, further comprising a strut assembly having first and second struts which are joined with and extend between the proof mass and the frame,

said first conductive path comprising a different first path portion disposed over and supported by said first strut;

said second conductive path comprising a different second path portion disposed over and supported by said second strut; and

said proof mass comprises a mounted end proximate the flexure and a distal end opposite the flexure, said strut assembly being disposed intermediate the mounted end of the proof mass and the frame.

21. The accelerometer of claim 14, wherein the pairs of first and second bond pads are supported over the frame on one side of the axis defined by the flexure.

22. The accelerometer of claim 14, wherein one of the bond pads of each of the first and second pairs of bond pads is supported over the frame on one side of the axis defined by the flexure, and the other of the bond pads of each of the first and second pairs of bond pads is supported over the frame on another side of said axis.

23. An accelerometer comprising:

a frame;

a first proof mass;

a first flexure connected between the frame and the first proof mass and defining a first hinge axis about which the first proof mass can be moved;

a first vibrating beam structure connected between the frame and the first proof mass;

a first strut assembly connected between the frame and the first proof mass;

a second proof mass;

a second flexure connected between the frame and the second proof mass and defining a second hinge axis about which the second proof mass can be moved;

a second vibrating beam structure connected between the frame and the second proof mass;

a second strut assembly connected between the frame and the second proof mass; and

electrically conductive structure supported over the first and second vibrating beam assemblies and the first and second strut assemblies and configured for connection to an external electrical circuit,

said electrically conductive structure defining a first conductive path having two pairs of first conductive path portions, one of the pair of first conductive path portions being supported over said first vibrating beam assembly and extending along individual lines which define a first set of lines which are generally parallel with one another, the other of the pair of first conductive path portions being supported over said first strut assembly and extending along individual lines which define a second set of lines which are generally parallel with one another,

said electrically conductive structure further defining a second conductive path having two pairs of second conductive path portions, one of the pair of second conductive path portions being supported over said first vibrating beam assembly and extending along individual lines which define a third set of lines which are generally parallel with one another, the other of the pair of second conductive path portions being supported over said first strut assembly and extending along individual lines which define a fourth set of lines which are generally parallel with one another,

said electrically conductive structure further defining a third conductive path having two pairs of third conductive path portions, one of the pair of third conductive path portions being supported over said second vibrating beam assembly and extending along individual lines which define a fifth set of lines which are generally parallel with one another, the other of the pair of third conductive path portions being supported over said second strut assembly and extending along individual lines which define a sixth set of lines which are generally parallel with one another,

said electrically conductive structure further defining a fourth conductive path having two pairs of fourth conductive path portions, one of the pair of fourth conductive path portions being supported over said second vibrating beam assembly and extending along individual lines which define a seventh set of lines which are generally parallel with one another, the other of the pair of fourth conductive path portions being supported over said second strut assembly and extending along individual lines which define a eighth set of lines which are generally parallel with one another.

24. The accelerometer of claim 23, wherein:

the first proof mass has a first mounted end proximate the first hinge axis and a first distal end away from the first mounted end, and the first strut assembly is disposed intermediate the first distal end and the frame; and

the second proof mass has a second mounted end proximate the second hinge axis and a second distal end away from the second mounted end, and the second strut assembly is disposed intermediate the second distal end and the frame.

25. The accelerometer of claim 23, wherein:

the first proof mass has a first mounted end proximate the first hinge axis and a first distal end away from the first mounted end, and the first strut assembly is disposed intermediate the first mounted end and the frame; and

the second proof mass has a second mounted end proximate the second hinge axis and a second distal end away from the second mounted end, and the second strut assembly is disposed intermediate the second mounted end and the frame.

26. The accelerometer of claim 23, wherein first, third, fifth, and seventh sets of lines are generally parallel with one another.

27. The accelerometer of claim 23, wherein second, fourth, sixth, and eighth sets of lines are generally parallel with one another.

28. The accelerometer of claim 23, wherein the first and second hinge axes are disposed on a common side of the frame.

29. A method of forming an accelerometer comprising:

providing a silicon substrate;

providing a frame within the substrate;

providing a proof mass within the substrate;

providing a flexure connected between the frame and the proof mass;

providing a vibrating beam assembly comprising a pair of vibratable beams and a pair of generally non-vibratable beams proximate the vibratable beams, said assembly being connected between the frame and the proof mass;

forming a first conductive path over the accelerometer and configured for connection to an external electrical circuit, said first conductive path comprising electrically conductive material disposed over and supported by one of the non-vibratable beams and one of the vibratable beams; and

forming a second conductive path over the accelerometer and configured for connection to the external electrical circuit, said second conductive path comprising electrically conductive material disposed over and supported by the other of the non-vibratable beams and the other of the vibratable beams.

30. The method of claim 29, further comprising the step of providing a strut assembly comprising a pair of struts connected between the frame and the proof mass;

forming said first conductive path of electrically conductive material disposed over and supported one of the struts of the pair of struts; and

forming said second conductive path of electrically conductive material disposed over and supported by the other strut of the pair of struts.

31. A method of forming an accelerometer comprising:

providing a silicon substrate;

providing a frame within the substrate;

providing a proof mass within the substrate;

providing a flexure connected between the frame and the proof mass and defining an axis about which the proof mass can be moved;

providing a vibrating beam assembly connected between the frame and the proof mass and comprising a plurality of beams at least some of which being vibratable, others of which being generally non-vibratable;

forming a pair of spaced-apart first bond pads positioned over the frame;

forming a first conductive path joining with and extending between the first bond pads, said first conductive path comprising electrically conductive material disposed over and supported by one non-vibratable beam and one vibratable beam, said first conductive path having individual first path portions over said respective beams which extend from a respective one of the first bond pads to the other of the first bond pads in generally opposite directions relative to one another;

forming a pair of spaced-apart second bond pads positioned over the frame; and

forming a second conductive path joining with and extending between the second bond pads, said second conductive path comprising electrically conductive material disposed over and supported by a different non-vibratable beam and a different vibratable beam, said second conductive path having individual second path portions over said respective different beams which extend from a respective one of the second bond pads to the other of the second bond pads in generally opposite directions relative to one another.