Apparatus and method for dimming a gas discharge lamp

• US 5,949,197 A
• Filed: 06/30/1997
• Issued: 09/07/1999
• Est. Priority Date: 06/30/1997
• Status: Expired due to Fees

• Current Assignee: Everbrite LLC
• Original Assignee: Everbrite LLC
• Inventors: Kastner, Mark
• Primary Examiner(s): Philogene, Haissa
• Application Number:
  US08/885,438
• Time in Patent Office: 799 Days
• Field of Search: 315/219, 315/291, 315/307, 315/224, 315/362, 315/209 R, 315/DIG. 2, 315/DIG. 4, 315/DIG. 5, 361/42, 361/45, 361/46
• US Class Current: 315/291
• CPC Class Codes: H05B 41/2851 for protecting the circuit against abnormal operating conditions
• CPC Class Codes: H05B 41/3927 by pulse width modulation H05B41/3922 takes precedence
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps

Abstract

A power supply for a gas discharge lamp includes a converter, a microprocessor switch control circuit, a driver, a switching network having two MOSFET switches, and an output transformer. A cross conduct inhibit circuit is connected in series between the driver and the switching network to prevent simultaneous operation of the switches. The power supply may further include a ground fault interrupt circuit and a ground continuity detector. A dimming module contains a potentiometer input device to vary the brightness of the lamp. The power supply operates at a preset level until the dimming module is connected. The dimming module cannot be removed without shutting off the power supply. The first and second MOSFETs switch first and second voltages across the transformer, thereby causing first and second drive pulses in the periodic output signal. Between the first and second and the second and first drive pulses are first and second dead times. The power supply sets the brightness level of the lamp by varying at least one of the dead time periods.

Claims

1. A power supply for a gas discharge lamp, comprising:

a converter that converts an input AC power signal to at least one DC signal;

an output transformer, having a primary winding and a secondary winding, the lamp being connected in circuit across said secondary winding;

a switching network that alternately provides first and second voltage signals across said primary winding, the first and second voltage signals comprising first and second drive pulses, such that there is a first dead time period between said first and second voltage signals, and there is a second dead time period between said second and first voltage signals, said network including

a first switch that switches the first voltage signal across said primary winding after the second dead time;

a second switch that switches the second voltage signal across said primary winding after the first dead time; and

a switch control circuit that controls the switching of said first and second switches to set the brightness level of said lamp by varying the length of at least one of the first and second dead time periods.

2. The power supply of claim 1, further comprising:

a driver connected in circuit between said switch control circuit and said switching network that controls said switching network in response to said switch control circuit.

3. The power supply of claim 1, wherein said output transformer further comprises:

a sense winding, in proximity to said secondary winding, that generates a third signal; and

a feedback circuit that provides a signal functionally related to said third signal to shut down the lamp if said third signal indicates that an overvoltage condition may exist.

4. The power supply of claim 1, wherein each of said first and second switches is a power metal oxide semiconductor field effect transistor (MOSFET).

5. The power supply of claim 1, wherein said switch control circuit includes a controller.

6. The power supply of claim 1, wherein said switch control circuit includes an input device to input a selected lamp brightness level.

7. The power supply of claim 6, wherein said input device comprises a potentiometer.

8. The power supply of claim 6, wherein said input device comprises a binary switch.

9. The power supply of claim 6, wherein said input device is provided in a distinct module that plugs into said switch control circuit.

10. The power supply of claim 9, wherein said input device is configured such that removal of said module causes the power supply to shut down the lamp.

11. The power supply of claim 1, further comprising:

an averaging circuit for obtaining the average total time of said first and second switches and for generating a DC signal indicative of said average total time; and

a comparator for comparing said DC signal with a signal output by said input device to determine whether the actual lamp brightness level corresponds to said selected lamp brightness level.

12. The power supply of claim 11, wherein said averaging circuit comprises a low pass filter, and wherein said comparator comprises a controller.

13. The power supply of claim 1, further comprising:

an output sense circuit that senses the magnitude of a signal functionally related to the lamp output, and that varies the signal magnitude if the sensed magnitude is outside of a predetermined range.

14. The power supply of claim 13, wherein said output sense circuit comprises a current sense circuit.

15. The power supply of claim 13, wherein said output sense circuit comprises a first thyristor and a second thyristor, and wherein said first thyristor senses output above a first selected level, and said second thyristor senses output above a second selected level.

16. The power supply of claim 15, wherein said secondary winding includes a center tap, and wherein said output sense circuit includes first and second resistances across said center tap, and wherein said first thyristor is connected in circuit across said first resistance, and said second thyristor is connected in circuit across said second resistance.

17. The power supply of claim 1, further comprising a temperature sense circuit connected in circuit to said switch control circuit.

18. The power supply of claim 17, wherein said temperature sense circuit includes a temperature sensing device positioned in proximity at least one of the first switch and the second switch.

19. The power supply of claim 17, wherein said temperature sense circuit includes a temperature sensing device positioned in proximity to the gas discharge lamp.

20. The power supply of claim 17, wherein said temperature sense circuit includes a temperature sensing device positioned in proximity to the ambient atmosphere.

21. The power supply of claim 17, wherein said power supply further comprises an input device, and wherein said input device is connected in circuit between said temperature sense circuit and said switch control circuit.

22. The power supply of claim 17, wherein said temperature sense circuit generates a temperature feedback signal when a sensed temperature varies from a selected value, and wherein said temperature feedback signal is communicated to said switch control circuit.

23. The power supply of claim 1, further comprising:

a switch protection circuit that prevents both said first switch and said second switch from conducting at the same time.

24. The power supply of claim 23, wherein said switch protection circuit includes:

a cross conduct inhibit circuit connected in circuit to an output of said switch control circuit.

25. The power supply of claim 1, wherein said switching network provides a signal having a fixed frequency.

26. The power supply of claim 25, wherein said signal frequency is fixed at a value of at least about 19,000 Hertz.

27. The power supply of claim 1, wherein said switch control circuit includes:

means for controlling said switches such that both the first and second dead time periods are changed in response to a brightness control signal.

28. The power supply of claim 27, wherein said switch control circuit includes:

means for controlling said switches such that the first and second dead time periods are equal and such that the first and second dead time periods are both changed in response to a brightness control signal.

29. The power supply of claim 27, wherein said switch control circuit includes:

means for generating a first switch control signal having a first period to control said first switch; and

means for generating a second switch control signal having a second period such that the ratio of said first period to said second period is substantially fixed.

30. The power supply of claim 1, wherein said switch control circuit includes:

means for generating a first switch control signal having a first period to control said first switch; and

means for generating a second switch control signal having a second period that is longer than said first period.

31. The power supply of claim 1, wherein said second dead time period is fixed and shorter than said first dead time period.

32. The power supply of claim 1, wherein said switch control circuit includes:

means for generating a first switch control signal having a first period to control said first switch; and

means for generating a second switch control signal having a second period such that the ratio of said first period to said second period is substantially fixed.

33. The power supply of claim 32, wherein said second dead time period is fixed and shorter than said first dead time period.

34. The power supply of claim 33, wherein said second voltage signal is longer than said first voltage signal.

35. The power supply of claim 33, wherein said first and second periods define a signal frequency, and wherein said signal frequency is a fixed value.

36. The power supply of claim 1, wherein said switch control circuit includes:

means for generating a first switch control signal having a fixed first period to control said first switch; and

means for generating a second switch control signal having a second period that is shorter than said first fixed period.

37. The power supply of claim 20, wherein said switch control circuit includes:

means for controlling said switches such that second dead time period is fixed.

38. The power supply of claim 21, wherein said second dead time period is shorter than said first dead time period.

39. The power supply of claim 1, wherein said switch control circuit further comprises:

means for varying the ratio of the times of said first and second switches in response to a brightness control signal.

40. The power supply of claim 1, wherein said switch control circuit further comprises:

means for generating a first switch control signal having a first frequency that is varied in response to a brightness control signal; and

means for generating a second switch control signal having said first frequency that is varied in response to the brightness control signal.

41. The power supply of claim 40, wherein said first frequency is at least about 19,000 Hertz.

42. A method of changing the brightness level of a lamp, said lamp being connected between a first terminal and a second terminal, comprising:

providing a first switch that is in circuit connection with a source of a first voltage;

providing a second switch that is in circuit connection with a source of a second voltage;

activating said first switch for a first period to thereby apply a first voltage signal across the first and second terminals, the first voltage signal comprising a first drive pulse;

deactivating said first switch for a first dead time period;

activating said second switch for a second period after said first dead time period has expired to thereby apply a second voltage signal across the first and second terminals, the second voltage signal comprising a second drive pulse;

deactivating said second switch for a second dead time period; and

varying at least one of said first dead time period and said second dead time period in response to a brightness control signal.

43. The method of claim 42, wherein said second switch deactivating step comprises:

deactivating said second switch for a second dead time that is equal to said first dead time period; and

wherein said varying step includes

varying both said first dead time period and said second dead time period in response to the brightness control signal.

44. The method of claim 43, wherein said first and second switch activating steps includes

activating at least one of said first switch and said second switch for a variable period.

45. The method of claim 42, wherein said first switch activating step and said second switch activating step activate said first and second switches respectively such that the ratio of said first period and said second period remains substantially constant.

46. The method of claim 42, wherein said second switch deactivating step includes:

deactivating said second switch for a fixed second dead time.

47. The method of claim 46, wherein said first switch activation step includes activating said first switch for a first period, and said second switch activation step includes activating said second switch for a second period longer than said first period.

48. The method of claim 46, wherein said first switch deactivating step includes deactivating said first switch for a first dead time longer than said second dead time.

49. The method of claim 46, wherein said second switch activation step includes activating said second switch for a second period longer than said first period.

50. The method of claim 42, wherein said first switch activating step includes:

activating said first switch for a fixed first period.

51. The method of claim 50, wherein said second switch deactivation step includes:

deactivating said second switch for a fixed second dead time.

52. The method of claim 50, wherein said second switch activating step includes:

activating said second switch for a variable second time period.

53. The method of claim 50, wherein said second switch activating step includes:

activating said second switch for a second period that is shorter than said fixed first period.

54. The method of claim 42, further comprising:

varying the frequency of the first switch activating step and varying the frequency of the second switch activating step in response to the brightness control signal.

55. The method of claim 42, further comprising:

sensing at least one of the ambient temperature and a temperature functionally related to a temperature near the lamp, and varying at least one of the drive pulse and the dead time in response to the sensed temperature.

56. A method of changing the brightness level of a lamp that is connected between a first terminal and a second terminal, comprising:

providing a first switch that is in circuit connection with a source of a first voltage;

providing a second switch that is in circuit connection with a source of a second voltage;

activating said first switch for a first period to thereby apply a voltage signal of a first magnitude across said first and second terminals, the first voltage signal comprising a first drive pulse;

deactivating said first switch for a substantially fixed first dead time period;

activating said second switch for a second period to thereby apply a voltage signal of a second magnitude across said first and second terminals, the second voltage signal comprising a second drive pulse, after said first dead time period has expired;

deactivating said second switch for a substantially fixed second dead time period; and

varying the ratio of said first period and said second period in response to a brightness control signal.

57. The method of claim 56, wherein said first switch activating step includes activating said first and second switches at a substantially fixed frequency.

58. A ground fault interrupt circuit for a gas discharge lamp power supply, the power supply including an output transformer having a secondary winding having a center tap and connected in circuit across first and second terminals of the gas discharge lamp, said ground fault interrupt circuit comprising:

an avalanche device connected in circuit to the center tap of the secondary winding; and

a resistance device connected in circuit between the center tap of the secondary winding and a ground line.

59. The ground fault interrupt circuit of claim 58, wherein said ground line comprises a utility ground line.

60. The ground fault interrupt circuit of claim 58, wherein said ground line comprises a ground network.

61. The ground fault interrupt circuit of claim 58, wherein said avalanche device comprises a thyristor.

62. The ground fault interrupt circuit of claim 58, wherein said avalanche device comprises a triac.

63. The ground fault interrupt circuit of claim 58, wherein said avalanche device comprises a silicon controlled rectifier (SCR).

64. The ground fault interrupt circuit of claim 58, wherein said avalanche device comprises a diac.

65. The ground fault interrupt circuit of claim 58, wherein said avalanche device includes a control gate, and wherein said resistance device is connected in circuit between the center tap of the secondary winding and said control gate.

66. The ground fault interrupt circuit of claim 65, wherein said avalanche device is selected from the group consisting of a silicon controlled rectifier and a triac.

67. The ground fault interrupt circuit of claim 58, wherein said circuit further comprises second and third oppositely biased avalanche devices connected in series, said second and third oppositely biased avalanche devices being connected in circuit between the center tap of the secondary winding and said first avalanche device.

68. The ground fault interrupt circuit of claim 67, wherein said oppositely biased avalanche devices comprise zener diodes.

69. The ground fault interrupt circuit of claim 58, wherein said resistance device and said avalanche device each have respective normal failure modes, and wherein said sensor is configured such that failure of said resistance device or said avalanche device according to the respective normal failure mode of the failed device causes the activation of the ground fault interrupt circuit.

70. The ground fault interrupt circuit of claim 58, wherein said avalanche device is configured such that said avalanche device does not latch into a conducting state.

71. A ground continuity detector for a gas discharge lamp power supply that detects a discontinuity between a utility ground line of a power source and the power supply, said ground continuity detector comprising:

a circuit ground line having a voltage that is substantially constant and substantially different in magnitude from the utility ground line;

a chassis ground line connected in circuit to the utility ground line; and

a ground continuity sensor connected in circuit between said circuit ground line and said chassis ground line, said ground continuity sensor being capable of generating a ground continuity fault signal when the voltage between said circuit ground line and said chassis ground line varies from a predetermined value.

72. The ground continuity detector of claim 71, wherein said chassis ground line is directly connected in circuit to the utility ground line, such that there is substantially no voltage between said chassis ground line and the utility ground line.

73. The ground continuity detector of claim 71, wherein said ground continuity sensor is capable of generating a ground continuity fault signal when the magnitude of the voltage between said circuit ground line and said chassis ground line falls below a voltage trip setpoint.

74. The ground continuity detector of claim 73, wherein said sensor is configured such that the voltage trip setpoint is over about 20 volts.

75. The ground continuity detector of claim 71, wherein said substantially constant voltage between said circuit ground line and the utility ground line is at least about 100 volts.

76. The ground continuity detector of claim 71, wherein said circuit ground line has a substantially constant voltage about 170 volts below said utility ground line.

77. The ground continuity detector of claim 71, further comprising:

a first resistance device connected in circuit between said circuit ground line and a node;

a second resistance device connected in circuit between said chassis ground line and said node;

wherein said ground continuity sensor is connected in circuit to said node to detect the voltage of said node.

78. The ground continuity detector of claim 77, wherein said second resistance device comprises a pair of resistors in parallel.

79. The ground continuity detector of claim 71, wherein said ground continuity sensor comprises a controller to control the power supply.

80. A dimming module that may be used with a power supply for a gas discharge lamp, comprising:

an input device, comprising a binary switch, that is used to set the brightness level of the gas discharge lamp and that includes a circuit that communicates to the power supply when the dimming module is connected to the power supply; and

a connector that connects said dimming module in circuit to the power supply.

81. A dimming module that may be used with a power supply for a gas discharge lamp, comprising:

an input device that is used to set the brightness level of the gas discharge lamp and that includes a circuit that communicates to the power supply when the dimming module is connected to the power supply, said input device including a feedback circuit that generates a signal functionally related to the output of the gas discharge lamp; and

a connector that connects said dimming module in circuit to the power supply.

82. A dimming module that may be used with a power supply for a gas discharge lamp, comprising:

an input device that is used to set the brightness level of the gas discharge lamp and that includes a circuit that communicates to the power supply when the dimming module is connected to the power supply; and

a connector that connects said dimming module in circuit to the power supply;

wherein said input device includes an RC filter connected in circuit to said connector.

83. A power supply for a gas discharge lamp, comprising:

a converter that converts an input AC power signal to at least one DC signal;

an output transformer, having a primary winding and a secondary winding, the lamp being connected in circuit across said secondary winding;

a switching network that alternately provides first and second drive pulse across said primary winding, such that there is a first dead time period between said first and second drive pulses, and there is a second dead time period between said second drive pulse and a first drive pulse of a next switching cycle;

said network including

a first switch that switches the first drive pulse across said primary winding after the second dead time;

a second switch that switches the second drive pulse across said primary winding after the first dead time; and

a switch control circuit that controls the switching of said first and second switches to change the brightness level of said lamp by varying the length of both of said first and second drive pulses while maintaining a fixed ratio other than 1 to 1 of said first drive pulse to said second drive pulse.

85. The power supply of claims 83 or 84, wherein said fixed ratio of said first drive pulse to said second drive pulse is 1 to 2.

86. The power supply of claims 83 or 84, wherein said switch control circuit includes a controller.

87. The power supply of claims 83 or 84, wherein said switch control circuit includes an input device to input a selected lamp brightness level.

88. The power supply of claim 87, wherein said input device comprises a potentiometer.

89. The power supply of claim 87, wherein said input device comprises a binary switch.

90. The power supply of claim 87, wherein said input device is provided in a distinct module that plugs into said switch control circuit.

91. The power supply of claim 90, wherein said input device is configured such that removal of said module causes the power supply to shut down the lamp.

92. The power supply of claim 83, wherein said switch control circuit includes:

means for controlling said switches such that both the first and second dead time periods are changed in response to a brightness control signal.

93. The power supply of claim 83, wherein said switch control circuit includes:

means for controlling said switches such that the first and second dead time periods are equal and such that the first and second dead time periods are both changed in response to a brightness control signal.

94. The power supply of claims 83 or 84, wherein said second drive pulse is longer than said first drive pulse;

and

wherein said second dead time period is fixed and shorter than said first dead time period.

95. The power supply of claims 83 or 84, wherein the ratio of said first drive pulse to said second drive pulse remains fixed at all brightness levels.

96. The power supply of claim 95, wherein said ratio is 1 to 2.

84. A power supply for a gas discharge lamp, comprising:

a converter that converts an input AC power signal to at least one DC signal;

an output transformer, having a primary winding and a secondary winding, the lamp being connected in circuit across said secondary winding;

a switching network that alternately provides first and second drive pulses across said primary winding, such that there is a first dead time period between said first and second drive pulses, and there is a second dead time period between said second drive pulse and the first drive pulse of the next switching cycle, said network including

a first switch that switches the first drive pulse across said primary winding after the second dead time;

a second switch that switches the second drive pulse across said primary winding after the first dead time; and

a switch control circuit that controls the switching of said first and second switches to change the brightness level of said lamp from a first brightness level to a second brightness level by varying the length of one of the first and second dead time periods while maintaining the other of said dead time periods fixed.

97. A method of changing the brightness level of a lamp, said lamp being connected between a first terminal and a second terminal, comprising:

providing a first switch that is in circuit connection with a voltage source;

providing a second switch that is in circuit connection with said voltage source;

activating said first switch for a first period to thereby apply a first drive pulse across the first and second terminals;

deactivating said first switch for a first dead time period;

activating said second switch for a second period after said first dead time period to thereby apply a second drive pulse across the first and second terminals;

deactivating said second switch for a second dead time period; and

varying exactly one of said first dead time period and said second dead time period in response to a brightness control signal.

98. A method of changing the brightness level of a lamp, said lamp being connected between a first terminal and a second terminal, comprising:

providing a first switch that is in circuit connection with a voltage source;

providing a second switch that is in circuit connection with said voltage source;

activating said first switch for a first period to thereby apply a first drive pulse across the first and second terminals;

deactivating said first switch for a first dead time period;

activating said second switch for a second period after said first dead time period to thereby apply a second drive pulse across the first and second terminals;

deactivating said second switch for a second dead time period; and

varying both said first period and said second period in response to a brightness control signal while maintaining a fixed ratio between said first period and said second period, wherein said varying step includes

varying exactly one of said first dead time period and said second dead time period in response to the brightness control signal.

99. The method of claim 98, wherein said second switch deactivating step includes:

deactivating said second switch for a fixed second dead time.

100. The method of claim 99, wherein said first switch activation step includes activating said first switch for a first period, and said second switch activation step includes activating said second switch for a second period longer than said first period.

101. The method of claim 98, wherein said first switch deactivating step includes deactivating said first switch for a first dead time longer than said second dead time.

102. The method of claim 98, wherein said second switch activation step includes activating said second switch for a second period longer than said first period.

103. The method of claim 98, further comprising:

varying the frequency of the first switch activating step and varying the frequency of the second switch activating step in response to the brightness control signal.

104. A dimming module used with a microprocessor-controlled power supply for a gas discharge lamp, comprising:

an input device that is used to set the brightness level of the gas discharge lamp and that includes a circuit that communicates to the power supply when the dimming module is connected to the power supply, said input device providing an analog signal in response to which said microprocessor controls the brightness of said lamp; and

a connector that connects said dimming module in circuit to the power supply.

105. The dimming module of claim 104, wherein said input device comprises a potentiometer.

106. The dimming module of claim 104, wherein said input device comprises a binary switch.

107. The dimming module of claim 104, wherein said input device comprises a fixed resistance.

108. The dimming module of claim 104, wherein said input device comprises a feedback circuit that generates a signal functionally related to the output of the gas discharge lamp.

109. The dimming module of claim 104, wherein said input device includes a signal modulator.

110. The dimming module of claim 104, wherein said input device includes a timer.

111. The dimming module of claim 110, wherein said timer includes an RC network.

112. The dimming module of claim 104, wherein said input device includes an RC filter connected in circuit to said connector.

113. A method of dimming a gas discharge lamp comprising the steps of:

providing an input device that is used to vary the brightness level of a gas discharge lamp;

providing a power supply that has set the gas discharge lamp to a predetermined brightness level;

connecting the input device to the power supply;

setting the input device to a selected level to generate a brightness signal and to vary the brightness of the lamp; and

removing the input device and thereby shutting down the lamp.