Method and apparatus for driving a brushless DC motor without rotor position sensors

• US 5,949,204 A
• Filed: 05/08/1998
• Issued: 09/07/1999
• Est. Priority Date: 08/18/1997
• Status: Expired due to Term

• Current Assignee: Alliedsignal Inc.
• Original Assignee: Alliedsignal Inc.
• Inventors: Kalman, Gabor P., Huggett, Colin
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US09/075,425
• Time in Patent Office: 487 Days
• Field of Search: 318/138, 318/245, 318/254, 318/439, 318/799-812
• US Class Current: 318/400.02
• CPC Class Codes: H02P 6/14 Electronic commutators
• CPC Class Codes: H02P 6/182 using back-emf in windings

Abstract

In a brushless dc motor, commutation is performed without the use of rotor position sensors. A voltage across a non-conducting winding of the motor is measured, a voltage across a conducting winding of the motor is computed, an emf Park vector is computed from the voltages, an imaginary component of a rotated emf Park vector is extracted, and the imaginary component is processed to determine when to perform the commutation from one winding to the next sequential winding.

Claims

1. A method of operating a brushless dc motor, the motor including a plurality of motor windings, the method comprising the steps of:

determining a back emf voltage across a non-conducting winding of the motor;

determining a voltage across a conducting winding of the motor;

determining an emf Park vector from the determined voltages;

extracting a component from the determined voltages; and

processing the component to determine when to perform commutation.

2. The method of claim 1, the motor including terminals for the windings, wherein the back emf voltage is determined by measuring the back emf at the terminals.

3. The method of claim 1, power for the motor being supplied on a dc link, motor speed being controlled by a pulse width modulated control signal, wherein the voltage across the conducting winding is determined by measuring a voltage on the dc link;

determining an average duty cycle of the control signal; and

computing the voltage across the conducting winding as a product of the voltage on the dc link and the average duty cycle.

4. The method of claim 1, wherein the component is processed during the non-conduction interval.

5. The method of claim 1, wherein the component is extracted by:

rotating the emf Park vector by a fixed angle; and

determining an imaginary component of the rotated vector.

6. The method of claim 5, wherein the emf Park vector is rotated backwards by one-half a sector angle.

7. The method of claim 1, wherein a commutation point occurs when the imaginary component changes polarity.

8. The method of claim 7, wherein the imaginary component is compared to zero, whereby the commutation point occurs when the imaginary component of the rotated vector passes through zero.

9. A system comprising:

a brushless dc motor including a rotor and a plurality of windings, a back emf being induced in the windings when the rotor is rotated relative to the windings;

an inverter including high and low switches for the windings;

commutation logic for providing a sequence of gating commands that, when supplied in the sequence, cause the switches to selectively energize the windings to create a motor torque that causes the rotor to rotate;

first means for measuring a back emf voltage across a non-conducting winding of the motor;

second means for computing a voltage across a conducting winding of the motor;

third means for extracting a component from the determined voltages;

fourth means for processing the component to cause the commutation logic to supply the gating commands in the sequence,; and

wherein the third means extracts the component by determining an imaginary component of a rotated emf Park vector.

10. The system of claim 9, the motor including terminals for the windings, wherein the first means measures the back emf voltage at the terminals.

11. The system of claim 9, further comprising a dc link for supplying power to the motor;

a speed control for generating a pulse width modulated control signal; and

a filter for filtering the control signal;

wherein the second means computes the voltage across the conducting winding as a product of voltage on the dc link and the filtered control signal.

12. The system of claim 9, wherein the fourth means processes the imaginary component during a non-conduction interval.

13. The system of claim 9, wherein the emf Park vector is rotated backwards by one-half a sector angle, and wherein a commutation point occurs when the imaginary component of the rotated emf Park vector changes polarity.

14. A circuit for controlling an inverter coupled to a brushless dc motor, the motor including a plurality of motor windings, a back emf being induced in the windings when the rotor is rotated relative to the windings, the inverter including high and low switches for the windings, the circuit comprising:

commutation logic for providing a sequence of gating commands that, when supplied in the sequence, cause the switches to selectively energize the windings to create a motor torque that causes the rotor to rotate;

means for determining a Park vector of the motor;

means for extracting a component of a rotated Park vector; and

means for processing the component to cause the commutation logic to supply the gating commands in the sequence.

15. The circuit of claim 14, wherein the means for extracting the component includes means for determining voltages across conducting and nonconducting windings of the motor, and means for deriving a component of a rotated emf Park vector from the measured voltages.

16. The circuit of claim 15, wherein the motor includes terminals for the windings, and wherein back emf voltage of the non-conducting winding is measured at the terminals.

17. The circuit of claim 15, a dc link for supplying power to the motor;

the circuit further comprising means for providing a pulse width modulated control signal;

means for determining average duty cycle of the control signal;

wherein voltage across the conducting winding is determined as a product of voltage on the dc link and the average duty cycle.

18. The circuit of claim 15, wherein an imaginary component of the rotated vector is extracted;

and wherein a commutation point occurs when the imaginary component of the rotated emf Park vector changes polarity.

19. The circuit of claim 18, wherein the imaginary component is processed during a non-conduction interval.