Multiple anode capacitor

• US 5,949,638 A
• Filed: 02/16/1999
• Issued: 09/07/1999
• Est. Priority Date: 05/02/1997
• Status: Expired due to Fees

• Current Assignee: CM Components Incorporated
• Original Assignee: CM Components Incorporated
• Inventors: Greenwood, John M. Jr., Weatherup, Oakland J., Harwood, Van Ness Jr.
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): Dinkins, Anthony
• Application Number:
  US09/250,137
• Time in Patent Office: 203 Days
• Field of Search: 361/500, 361/502, 361/508-509, 361/511-512, 361/516-517, 361/520, 361/524, 361/528, 361/530-533, 361/535-538, 29/25.03
• US Class Current: 361/508
• CPC Class Codes: H01G 9/055 Etched foil electrodes
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

A capacitor of hybrid construction is disclosed including single cathode and multiple anode combination utilizing a variety of anode foils selected for their ability to achieve optimal performance in selected areas of the construction of a spiral would capacitor and blended in a fashion to create maximum energy density and minimum open space.

Claims

1. A multiple anode high energy density electrolytic capacitor comprising a cylindrical housing containing a body having a layered spiral winding said body having an elongate spiral wound cathode layer sandwiched between elongate spiral wound first and second separator layers, an elongate spiral wound solid core anode layer interleaved in the spiral winding and separated from contacting said cathode layer by being arranged between said first and second separator layers, an elongate spiral wound first porous anode layer interleaved in the spiral winding between said solid core anode layer and a separator layer, wherein said cathode layer, is spiral wound for at least about one turn around the central axis of the spiral winding before interleaving of said solid core anode layer begins, and said solid core anode layer is spiral wound for at least one turn around said central axis of said spiral winding before interleaving of said first porous anode layer begins.

2. The multiple anode capacitor of claim 1 comprising a second spiral wound porous anode layer, interleaved into said spiral winding between said solid core anode layer and one of said first and second separator layers, beginning after interleaving of said first porous anode layer begins.

3. The multiple anode capacitor of claim 2 wherein said first and second porous anode layers are interleaved on the same side of said solid core anode layer.

4. The multiple anode capacitor of claim 1 wherein at least one of said first and second separator layers comprises two layers of separator material.

5. The multiple anode capacitor of claim 1 comprising two layers of separator material arranged on each side of said solid core cathode layer.

6. The multiple anode capacitor of claim 1 wherein at least one of said first and second separator layers comprises comprises a dielectric tissue paper.

7. The multiple anode capacitor of claim 1 wherein the cathode and anode layers comprise an aluminum foil.

8. The multiple anode capacitor of claim 7 wherein a porous aluminum foil comprising said porous anode layer has a minimum porosity, measured by air flow, of about 0.5 cc/sec-cm² O-atm.

9. The multiple anode capacitor of claim 8 wherein said porous anode layer has a foil surface area, measured by capacitance, of at least about 0.2 μ

F per square centimeter.

10. The multiple anode capacitor of claim 7 wherein a surface of a porous aluminum foil anode layer is roughened to enable a capacitance of at least about 0.4 μ

F per square centimeter for 420 volt foil.

11. The multiple anode capacitor of claim 1 wherein said separator layers, said cathode layer, and said anode layers, are in contact with an electrolyte.

12. A multiple anode high energy density electrolytic capacitor comprising:

a cylindrical housing containing a body having a layered spiral winding having an elongate spiral wound cathode layer, and a plurality of elongate spiral wound separator layers and anode layers;

said cathode layer comprising an elongate strip of aluminum foil, said separator layers comprising elongate strips of dielectric material arranged to sandwich said elongate cathode layer, and said anode layers comprising a first anode layer having a first end formed of a strip of solid core aluminum foil and a second anode layer formed of a strip of porous aluminum foil;

wherein said cathode layer sandwiched between said separator layers, is wound for about one turn about a central axis of the spiral winding before interleaving said first anode layer;

said first anode layer is interleaved into said spiral winding, between a first separator layer and a second separator layer of said spiral winding, beginning with said first end of said first anode foil being interleaved after completion of about one turn of said spiral winding of said cathode; and

said second anode foil layer is interleaved into said spiral winding, between said first anode layer and said first separator layer, after completion of at least about two turns of said spiral winding of said cathode layer about the central axis.

13. The multiple anode capacitor of claim 12 wherein a third anode layer, formed of a porous aluminum foil, is interleaved into said spiral winding between said first anode layer and at least one of said first and second separator layers, beginning after completion of at least about two turns of said spiral winding of said cathode about the central axis.

14. The multiple anode capacitor of claim 12 wherein two layers of dielectric material are arranged to form at least one of said first and second separator layers.

15. The multiple anode capacitor of claim 12 wherein at least one of said first and second separator layers, comprises a dielectric tissue paper.

16. The multiple anode capacitor of claim 12 wherein said cathode layer comprises a terminal strip affixed transversely to said cathode foil and arranged to engage a primary cathode terminal of said capacitor.

17. The multiple anode capacitor of claim 12 wherein said first anode layer comprises a terminal strip affixed transversely to said first anode foil strip, arranged to engage a primary anode terminal of said capacitor.

18. The multiple anode capacitor of claim 17 wherein said second anode layer comprises a further terminal strip affixed transversely to said second anode foil, arranged to engage said primary anode terminal of said capacitor.

19. The multiple anode capacitor of claim 18 wherein said second anode terminal strip is offset with respect to said first anode terminal strip.

20. The multiple anode capacitor of claim 19 comprising a third interleaved anode strip wherein said second anode terminal strip is offset with respect to said first anode terminal strip, and said third anode terminal strip is offset with respect to both said first anode terminal strip and said second anode terminal strip.

21. The multiple anode capacitor of claim 12 wherein said separator layers, said cathode layer and said anode layers, are in contact with an electrolyte.

22. The multiple anode capacitor of claim 12 wherein said first anode layer comprises a solid core aluminum foil throughout its length.

23. The multiple anode capacitor of claim 12 wherein said porous aluminum foil comprising a porous anode layer has a minimum porosity, measured by air flow, of about 0.5 cc/sec-cm² -atm, and a foil surface area, measured by capacitance, of at least about 0.2 μ

F per square centimeter.

24. The multiple anode capacitor of claim 23 wherein said porous aluminum foil of said porous anode layer is roughened to enable a capacitance of at least about 0.4 μ

F per square centimeter and said cathode layer has a capacitance of from about 5 to about 300 μ

F per square centimeter.