Integrally fused circular brush construction
First Claim
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1. A pre-assembly base for a hollow tufted construction of thermoplastic material comprising:
- a substantially flat member having a center portion and a plurality of mutually spaced, elongated, integral arms radiating outwardly therefrom, each arm consisting of segments extending along the longitudinal axis thereof from the center portion to the terminal portion thereof, adjacent segments being interconnected at ends thereof by flexible hinge portions;
a plurality of thickened, thermoplastic, tuft-receiving sites mutually spaced long a predetermined portion of an upper surface of each arm;
segmented thread means carried by the upper surface of the terminal portion of each arm and aligning means carried by the lower surface of each arm.
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Accused Products
Abstract
A hollow brushware article and its method of construction are described. The brushware article is constructed from a thin thermoplastic base having arms radiating from a center portion and tufts integrally fused on the upper surface of the base. The terminal portions of the arms mount segmented threads at ends thereof on the upper surface, and the lower surface mounts an aligning member so that when the ends are drawn together with the aligning member abutting, a hollow brushware article will be formed with a threaded male portion for receipt in a female handle member.
34 Citations
10 Claims
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1. A pre-assembly base for a hollow tufted construction of thermoplastic material comprising:
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a substantially flat member having a center portion and a plurality of mutually spaced, elongated, integral arms radiating outwardly therefrom, each arm consisting of segments extending along the longitudinal axis thereof from the center portion to the terminal portion thereof, adjacent segments being interconnected at ends thereof by flexible hinge portions; a plurality of thickened, thermoplastic, tuft-receiving sites mutually spaced long a predetermined portion of an upper surface of each arm; segmented thread means carried by the upper surface of the terminal portion of each arm and aligning means carried by the lower surface of each arm. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. Method of fabricating a hollow tufted construction comprising the steps of:
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providing a base comprising- a substantially flat member having a center portion and a plurality of mutually spaced, elongated, integral arms radiating outwardly therefrom, each arm consisting of segments extending along the longitudinal axis thereof from the center portion to the terminal portion thereof, adjacent segments being interconnected at ends thereof by flexible hinge portions; a plurality of thickened, thermoplastic, tuft-receiving sites mutually spaced long a predetermined portion of an upper surface of each arm; segmented thread means carried by the upper surface of the terminal portion of each arm and aligning means carried by the lower surface of each arm; fusing a tuft of the thermoplastic filaments at each of said sites to form a flat construction with integral tufts on the upper surface thereof; and assembling said hollow construction by gathering the terminal portions of said arms until said aligning means forms said ends into a circular cross sectional configuration. - View Dependent Claims (9, 10)
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Specification