Continuous passive motion device for upper extremity forearm therapy

• US 5,951,499 A
• Filed: 07/29/1997
• Issued: 09/14/1999
• Est. Priority Date: 09/27/1996
• Status: Expired due to Term

• Current Assignee: QAL Medical, LLC
• Original Assignee: OrthoLogic Corporation
• Inventors: Saringer, John H., Culhane, Jeffrey J.
• Primary Examiner(s): CLARK, JEANNE MARIE
• Application Number:
  US08/902,124
• Time in Patent Office: 777 Days
• Field of Search: 601/5, 601/23, 601/33-35, 601/40, 602/5, 602/16, 602/20, 602/21, 602/23, 602/26, 602/27, 602/29, 482/44, 482/45, 482/46, 482/94, 482/139, 623/57, 623/59, 128/881
• US Class Current: 601/33
• CPC Class Codes: A61H 1/0274 for the upper limbs
• CPC Class Codes: A61H 2001/0203 Rotation of a body part around its longitudinal axis
• CPC Class Codes: A61H 2201/018 By limiting the applied torque or force

Abstract

A continuous passive motion (CPM) device for the synovial joints and surrounding soft tissue of the human body, more specifically to the upper extremities. The device includes an upper arm support suitably fixed to a drive actuator and a adjustable forearm support attached to the rotational center of the drive actuator so that pivotal movement of the output causes the forearm support to pivot about an axis parallel to a longitudinal axis of the forearm support. Various cuffs are provided so a patient can secure their upper arm above the elbow and the upper forearm below the elbow to the device with the actuator located either forward of or behind the elbow. The rotational motion of pronation and supination is created by aligning the rotational center of the actuator output with the anatomical rotational center of the forearm. The rotational centers are concentric to minimize stresses on the affected limb. The relative rotational motion between the upper support and forearm support creates the passive anatomical motion of pronation and supination.

Claims

1. A continuous passive motion device for a forearm, the forearm having a longitudinal anatomical axis, comprising:

a) an actuator including a housing and a drive means defining a rotational axis, said actuator being connected to a power source for rotating said drive means;

b) a proximal arm support member connected to said housing, and securing means adapted to secure a user'"'"'s upper arm and elbow to said proximal arm support member; and

c) a distal forearm support member attached to said drive means for rotational motion about said rotational axis, and securing means adapted to secure a user'"'"'s forearm to said distal forearm support member with a longitudinal anatomical axis of a user'"'"'s forearm substantially coincident with said rotational axis with said distal forearm support member spaced from said rotational axis so that during rotation of said distal forearm support member a user'"'"'s distal forearm undergoes pronation or supination about the rotational axis.

2. The device according to claim 1 wherein said proximal arm support member includes an L-shaped stay member with a vertical member and a horizontal member, including a humeral cuff support affixed to said vertical member adapted to secure upper arm of the user above the elbow, an elbow cuff support affixed to said horizontal member, adapted to secure the elbow of the user with the user'"'"'s arm in substantially 90°

flexion.

3. The device according to claim 2 wherein said distal forearm support member includes a forearm stay member pivotally attached to said drive means of said actuator and rotatable about said rotational axis by said drive means of said actuator, and an distal forearm cuff support connected to said forearm stay member adapted to firmly grip the ulna and styloid processes.

4. The device according to claim 3 wherein said distal forearm support member includes a rigid palmar support member attached to said distal forearm stay member.

5. The device according to claim 4 wherein said actuator includes a motor for driving said drive means and a controller, and wherein said actuator includes adjustable limit switches for adjusting the rotational motion of said drive means clockwise and counterclockwise about said rotational axis.

6. The device according to claim 5 wherein said controller includes a reverse-on-load electronic circuit for monitoring current load on said motor for reversing the rotational direction of said drive means if the current exceeds a preset limit.

7. The device according to claim 5 wherein said forearm stay member includes a proximal forearm stay member connected at one end portion to said drive means of said actuator and an opposed end portion, connecting means for telescopically connecting said opposed end portion to an end portion of a distal forearm stay member whereby said proximal forearm stay member and said distal forearm stay member can telescope for length adjustment, and wherein said actuator is attached to said vertical member of the L-shaped stay member.

8. The device according to claim 5 wherein said proximal arm support member includes a distal stay member slidably attached at a first end portion thereof to said horizontal member of said L-shaped stay member, said actuator being attached at a second opposed end portion of said distal stay member with said distal forearm stay member adapted to be positioned above the user'"'"'s forearm.

9. The device according to claim 8 wherein said distal forearm stay member includes a first stay portion connected to said drive means of said actuator at one end portion and a torque isolating stay portion hingedly connected to an opposed end portion of said first stay portion, and wherein said distal forearm cuff support is connected to said torque isolating stay portion and said rigid palmar support member is attached to said first stay portion.

10. A continuous passive motion device for a forearm, the forearm having a longitudinal anatomical axis, comprising:

a) a proximal arm support member including a proximal stay member and a distal stay member slidably attached at a first end portion thereof to said proximal stay member, and securing means, adapted to secure a user'"'"'s upper arm and elbow to said proximal stay member;

b) an actuator including a housing and drive means defining a rotational axis, said housing being rigidly attached to an opposed end portion of said distal stay member; and

c) a distal forearm support member including a distal forearm stay member attached to said drive means of said actuator for rotational motion about said rotational axis and distal forearm securing means adapted to secure a user'"'"'s forearm to said distal forearm stay member with a longitudinal anatomical axis of a user'"'"'s forearm being substantially coincident with said rotational axis, wherein during rotation of said distal forearm stay member a user'"'"'s forearm undergoes pronation or supination about the rotational axis.

11. The device according to claim 10 wherein said distal forearm stay member includes a first stay connected to said drive means at one end portion thereof and a torque isolating stay hingedly connected to an opposed end portion of said first stay, and wherein said torque isolating stay is pivotable from a closed position adjacent to said rotational axis to an open position radially displaced from said rotational axis.

12. The device according to claim 11 wherein said distal forearm securing means includes a distal forearm cuff support connected to said torque isolating stay adapted to firmly grip the distal ulna and radius styloid processes of a user'"'"'s forearm.

13. The device according to claim 12 wherein said distal forearm securing means includes a distal pivot stay member pivotally mounted on a glide bracket, said glide bracket being slidable on said torque isolating stay, and wherein said distal forearm cuff support is attached to said distal pivot stay member.

14. The device according to claim 12 including a rigid palmar support member attached to said first stay and adapted to be gripped by the user'"'"'s hand.

15. The device according to claim 11 wherein said proximal stay member includes an L-shaped stay with a vertical section and a horizontal section, said securing means adapted to secure a user'"'"'s upper arm and elbow to said proximal stay member including a humeral cuff support affixed to said vertical section adapted to secure the upper arm of the user above the elbow and an elbow cuff support affixed to said horizontal section adapted to secure the elbow of the user with the user'"'"'s arm in substantially 90°

flexion.

16. The device according to claim 15 wherein said actuator includes a motor for driving said drive means and a controller, and wherein said actuator includes adjustable limit switches for adjusting the rotational motion of said drive means clockwise and counterclockwise about said rotational axis.

17. The device according to claim 16 wherein said controller includes a reverse-on-load electronic circuit for monitoring current load on said motor for reversing the rotational direction of said drive means if the current exceeds a preset limit.

18. A continuous passive motion device for a forearm, the forearm having a longitudinal anatomical axis, comprising:

a) a proximal arm support member including an L-shaped stay member with a vertical section and a horizontal section and securing means adapted to secure a user'"'"'s upper arm and elbow to said L-shaped stay member;

b) an actuator including a housing and a drive means defining a rotational axis, said housing being rigidly attached to said vertical section; and

c) a distal forearm support member including a proximal forearm stay member drivingly connected at one end portion thereof to said drive means of said actuator and slidably connected at an opposed end portion thereof to an end portion of a distal forearm stay member, and wherein said proximal forearm stay member and said distal forearm stay member are telescopingly movable relative to one another for length adjustment, said distal forearm support member including a distal forearm cuff support connected to said distal forearm stay member adapted to firmly grip the ulna and radius styloid processes with the longitudinal anatomical axis of a user'"'"'s forearm substantially collinear with said rotational axis so that during rotation of said distal forearm stay member a user'"'"'s forearm undergoes pronation or supination about the rotational axis.

19. The device according to claim 18 including a rigid palmar support member attached to said distal forearm stay member adapted to be gripped by the user'"'"'s hand.

20. The device according to claim 19 wherein said securing means adapted to secure a user'"'"'s upper arm and elbow to said L-shaped stay member includes a humeral cuff support affixed to said vertical section adapted to secure the upper arm of the user above the elbow and an elbow cuff support affixed to horizontal section adapted to secure the elbow of the user with the user'"'"'s arm in substantially 90°

flexion.

21. The device according to claim 19 wherein said actuator includes a motor drivingly connected to said drive means and a user operated controller.

22. The device according to claim 21 wherein said controller includes a reverse-on-load electronic circuit for monitoring current load on said motor for reversing the rotational direction of the drive means if the current exceeds a preset limit.

23. The device according to claim 21 wherein said actuator comprises limit switches for adjusting the rotational motion of said drive means clockwise and counterclockwise about said axis of rotation.

24. A continuous passive motion device for a forearm, the forearm having a longitudinal anatomical axis, comprising:

a) an actuator including a housing and a drive means defining a rotational axis;

b) a proximal arm support member connected to said housing, and securing means adapted to secure a user'"'"'s upper arm and elbow to said proximal arm support member; and

c) a distal forearm support member attached to said drive means for rotational motion about said rotational axis, and means adapted to be gripped by a user'"'"'s hand mounted to said distal forearm support member so that a longitudinal anatomical axis of a user'"'"'s forearm is substantially coincident with said rotational axis with said distal forearm support member spaced from said rotational axis so that during rotation of said distal forearm support member a user'"'"'s distal forearm undergoes pronation or supination about the rotational axis.