Air core antenna for implantable device and method of production

• US 5,951,594 A
• Filed: 04/28/1998
• Issued: 09/14/1999
• Est. Priority Date: 04/28/1998
• Status: Expired due to Term

• Current Assignee: Vitatron Medical BV
• Original Assignee: Vitatron Medical BV
• Inventors: Kerver, Harry B. A.
• Primary Examiner(s): Kamm, William E.
• Assistant Examiner(s): LAYNO, CARL HERNANDZ
• Application Number:
  US09/067,681
• Time in Patent Office: 504 Days
• Field of Search: 607/5, 607/9, 607/32, 607/36, 607/57, 607/60
• US Class Current: 607/32
• CPC Class Codes: A61N 1/37229 Shape or location of the implanted or external antenna

Abstract

There is provided an air core antenna, and method of production of same, suitable for use in implantable device, the antenna being used for telemetric communication with an outside programmer unit. The air core antenna is fabricated upon a hybrid substrate, which substrate is subsequently processed to contain electronic circuits for use in the implantable device. A groove is milled into the perimeter side walls of the antenna, and the coil wire is wound within the groove, the two ends of the coil then being attached to connector pads on the substrate. There is thus provided an antenna which is integrally incorporated into the substrate so that space requirements of the antenna are minimized, providing an antenna which has a sufficient loop area to provide the receiving and transmission characteristics required of a modern programmable implanted device. The production process of the air core antenna is suitable for use on an automated assembly line, eliminating separate mounting of an antenna, and minimizing manual interactions.

Claims

1. An implantable medical device, having means for being in telemetric communication with an external device, comprising:

a substrate, said substrate having a thickness and an outer perimeter;

said substrate having a groove within said thickness around said perimeter;

an antenna coil wound within said groove; and

a circuit mounted on said substrate and electrically connected to said antenna coil.

2. The device as described in claim 1, wherein said medical device is an implantable pacemaker, and said circuit further comprises means for receiving signals picked up by said coil from said external device, and means for connecting signals to said coil antenna for transmission to said external device.

3. The device as described in claim 1, wherein said substrate has a thickness in the range of 0.8 to 1.5 mm, and said groove has a thickness of about 0.5 to 0.7mm.

4. The device as described in claim 3, wherein said groove has a depth in a range of 0.8 to 1.5 mm.

5. The device as described in claim 1, wherein said antenna coil comprises copper wire.

6. The device as described in claim 1, wherein said groove has a perimeter defining an area of about 3 to 6 cm².

7. An implantable pacemaker, said pacemaker having generator means for generating pacing pulses, telemetric means for receiving telemetric programming signals from an external source, and control means for controlling pacemaker function in accordance with said received signals,

said telemetric means comprising a substrate having first and second substantially planar surfaces with a thickness therebetween and a predetermined perimeter around said surfaces, a groove within said thickness and around said perimeter, and an antenna coil wound within said groove.

8. The pacemaker as described in claim 7, wherein said telemetric means comprises receiving circuitry mounted on one of said substrate surfaces, and connecting means for connecting said antenna coil electrically to said receiving circuitry.

9. The pacemaker as described in claim 8, comprising a plurality of hybrid circuits and a microprocessor circuit, and interconnecting means for interconnecting said telemetric means with at least one of said microprocessor and hybrid circuits.

10. A method of making an air core antenna for use in an implantable device, comprising:

providing a substrate having opposed substantially planar surfaces of a predetermined area and outer perimeter, said substrate having a predetermined thickness between said surfaces;

cutting a shallow groove within said thickness and around said perimeter;

positioning an antenna coil of a predetermined number of windings within said groove, so that said windings have a loop area just less than said predetermined area;

and providing connecting means for enabling an electrical connection to said antenna coil.

11. The method as described in claim 10, comprising rotating said substrate and cutting said substrate to said outer perimeter and cutting said groove during said rotating.

12. The method as described in claim 11, wherein said positioning step comprises rotating said

substrate and winding said coil within said groove as said substrate is rotated.

13. The method as described in claim 12, comprising providing placing connection pads on said substrate, and connecting said coil to said connection pads.

14. The method as described in claim 13, comprising probing said antenna coil after said positioning and connecting.

15. The method as described in claim 14, wherein said positioning step comprises positioning a coil having a wire with insulation around it, and said probing comprises driving a current through said antenna coil, thereby fusing adjacent windings of said antenna coil.

16. The method as described in claim 14, wherein said probing comprises testing said antenna for predetermined electrical characteristics.

17. The method as described in claim 13 , comprising placing an electrical circuit pattern on said substrate after positioning said antenna, connecting said antenna to said connection pads, and then connecting said circuit pattern to said connection pads.

18. A hybrid electrical unit, comprising:

a substrate having a predetermined thickness and an outer of perimeter;

a groove around said perimeter and within said thickness;

a coil with plural windings, positioned within said groove;

an electrical circuit fixed to said substrate; and

connecting means for connecting said coil to said circuit, whereby said coil acts as an antenna.