Battery charging system and electric vehicle with battery charging system

• US 5,952,813 A
• Filed: 04/10/1998
• Issued: 09/14/1999
• Est. Priority Date: 04/14/1997
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Ochiai, Shinobu
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US09/058,279
• Time in Patent Office: 522 Days
• Field of Search: 320/104, 320/166, 320/DIG. 13, 364/140.04, 361/59
• US Class Current: 320/104
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y10S 320/13 Fault detection

Abstract

When a charging control computer energized by an auxiliary battery detects a failure of an external AC power supply based on a change in the level of a failure on/off signal while a battery, mounted as an energy source on an electric vehicle, is being charged by the external AC power supply, the charging control computer stores a charged time up to the failure of the external AC power supply. Then, the charging control computer immediately changes from a normal power consumption mode to a low power consumption mode. When the charging control computer subsequently detects when the external AC power supply recovers from the failure, the charging control computer calculates a new target charging time from an initial target charging time and the charged time. Wasteful power consumption by the auxiliary battery during the failure of the external AC power supply is minimized. After the external AC power supply recovers from the failure, the charging control computer can charge the battery accurately to its fully charged state.

Claims

1. A battery charging system comprising:

a battery charger for charging a battery;

a charging controller for controlling said battery charger;

an external power supply for supplying electric energy to said battery charger to charge the battery; and

a vehicle-carried battery for supplying electric energy to said charging controller;

said charging controller comprising;

failure detecting means for detecting a failure of said external power supply;

temporary charging stopping means for controlling said charging controller to change from a normal power consumption mode to a low power consumption mode and temporarily stopping charging of the battery with said battery charger when a failure of said external power supply is detected by said failure detecting means;

recovery-from-failure detecting means for detecting when said external power supply recovers from the failure; and

charging resuming means for controlling said charging controller to change from the low power consumption mode to the normal power consumption mode and resuming charging of the battery with said battery charger when recovery of said external power supply from the failure is detected by said recovery-from-failure detecting means.

2. A battery charging system according to claim 1, wherein said charging controller further comprises charged state storing means for temporarily storing a charged state of the battery from a start of the charging of the battery to the failure of said external power supply when the failure of said external power supply is detected by said failure detecting means, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on the charged state temporarily stored by said charged state storing means when recovery of said external power supply from the failure is detected by said recovery-from-failure detecting means.

3. A battery charging system according to claim 2, wherein said charged state represents a charged time from the start of the charging of the battery to the failure of said external power supply if said charging controller controls the charging of the battery based on a target charging time, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on a remaining charging time which is calculated by subtracting said charged time from said target charging time.

4. A battery charging system according to claim 2, wherein said charged state represents a charged capacity from the start of the charging of the battery to the failure of said external power supply if said charging controller controls the charging of the battery based on a target charging capacity, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on a remaining charging capacity which is calculated by subtracting said charged capacity from said target charged capacity.

5. A battery charging system according to claim 2, wherein said charged state represents a charging mode upon the failure of the external power supply if said charging controller controls the charging of the battery based on a plurality of charging modes, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on the charging mode stored by said charged state storing means.

6. A battery charging system according to claim 1, wherein said vehicle-carried battery comprises an auxiliary battery separate from the battery to be charged by said battery charger.

7. A battery charging system according to claim 6, further comprising means for charging said auxiliary battery with electric energy from the battery to be charged by said battery charger.

8. An electric vehicle comprising:

a battery charger for charging a battery with electric energy supplied from an external power supply and generating a failure on/off signal indicative of a failure/non-failure of said external power supply;

a charging controller for controlling said battery charger; and

a vehicle-carried battery for supplying electric energy to said charging controller;

said charging controller comprising;

failure detecting means for detecting a failure of said external power supply based on said failure on/off signal;

temporary charging stopping means for controlling said charging controller to change from a normal power consumption mode to a low power consumption mode and temporarily stopping charging of the battery with said battery charger when a failure of said external power supply is detected by said failure detecting means based on said failure on/off signal;

recovery-from-failure detecting means for detecting when said external power supply recovers from the failure; and

charging resuming means for controlling said charging controller to change from the low power consumption mode to the normal power consumption mode and resuming charging of the battery with said battery charger when recovery of said external power supply from the failure is detected by said recovery-from-failure detecting means.

9. An electric vehicle according to claim 8, wherein said charging controller further comprises charged state storing means for temporarily storing a charged state of the battery from a start of the charging of the battery to the failure of said external power supply when the failure of said external power supply is detected by said failure detecting means based on said failure on/off signal, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on the charged state temporarily stored by said charged state storing means when recovery of said external power supply from the failure is detected by said recovery-from-failure detecting means.

10. An electric vehicle according to claim 9, wherein said charged state represents a charged time from the start of the charging of the battery to the failure of said external power supply if said charging controller controls the charging of the battery based on a target charging time, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on a remaining charging time which is calculated by subtracting said charged time from said target charging time.

11. An electric vehicle according to claim 9, wherein said charged state represents a charged capacity from the start of the charging of the battery to the failure of said external power supply if said charging controller controls the charging of the battery based on a target charging capacity, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on a remaining charging capacity which is calculated by subtracting said charged capacity from said target charged capacity.

12. An electric vehicle according to claim 9, wherein said charged state represents a charging mode upon the failure of the external power supply if said charging controller controls the charging of the battery based on a plurality of charging modes, said charging resuming means comprising means for resuming the charging of the battery with said battery charger based on the charging mode stored by said charged state storing means.

13. An electric vehicle according to claim 8, wherein said vehicle-carried battery comprises an auxiliary battery separate from the battery to be charged by said battery charger.

14. An electric vehicle according to claim 13, further comprising means for charging said auxiliary battery with electric energy from the battery to be charged by said battery charger.