Planar electromagnetic transducer

• US 5,953,438 A
• Filed: 11/06/1996
• Issued: 09/14/1999
• Est. Priority Date: 12/27/1990
• Status: Expired due to Term

• Current Assignee: Moddha Interactive Incorporated
• Original Assignee: Chain Reactions, Inc.
• Inventors: Stevenson, Charles, Porrazzo, Edward M.
• Primary Examiner(s): LE, HUYEN D
• Application Number:
  US08/954,993
• Time in Patent Office: 1,042 Days
• Field of Search: 381/203, 381/202, 381/196, 381/117, 381/190, 381/191, 381/173, 381/182, 381/186, 381/194, 381/401, 381/402, 381/408, 381/423, 381/431, 381/FOR 156, 381/FOR 163, 29/594, 29/609.1
• US Class Current: 381/431
• CPC Class Codes: H04R 7/06 comprising a plurality of sections or layers
• CPC Class Codes: H04R 9/047 in which the windings of the moving coil lay in the same plane

Abstract

An electromagnetic transducer diaphragm having an electrical conductor layer, with a conductor pattern, positioned between two insulating layers of a flexible, electrically-insulating material bonded together to protect the diaphragm. An electrical current can flow through the conductors to produce magnetic and electrostatic fields around said conductors which interact with an electromagnetic field to produce mechanical displacement of the diaphragm which in turn produces an audio signal. Non-ferrous supports can be used to support the diaphragm. A magnet or magnets may be used to create the electromagnetic field. The magnets can be bonded to the cross arms of the non-ferrous support.

Claims

1. A transducer comprising:

(a) a diaphragm comprised of;

(i) a first insulating layer of pliable, polymeric type electrically-insulating material,

(ii) a second insulating layer of pliable electrically-insulating material, and

(iii)an electrical conductor layer comprising a conductor pattern positioned between said first and second insulating layers, wherein both said first and second insulating layers are in direct and continuous contact with said electrical conductor layer;

(b) means for supporting said diaphragm; and

(c) means for generating an electromagnetic field in which said diaphragm is placed, including at least one magnet.

2. The transducer of claim 1 wherein said transducer is an audio loudspeaker.

3. The transducer of claim 1 wherein said transducer is a microphone.

4. The transducer of claim 1 wherein the impedance of said conductor pattern is matched to the transducer signal source to generate electrical signals as an antenna.

5. The transducer of claim 1 wherein said conductor pattern is printed on said first insulating layer.

6. The transducer of claim 1 wherein said means for generating an electromagnetic field includes at least one magnet on one side of said diaphragm and at least one magnet on the other side of said diaphragm.

7. The transducer of claim 1 wherein said at least one magnet is magnetized after being assembled into said transducer.

8. The transducer of claim 7 wherein said at least one magnet is magnetized by discharge of a solenoid.

9. The transducer of claim 1 wherein said at least one magnet is formed by pouring a mixture containing unmagnetized metal powder into a plurality of individual non-ferrous support casings, sealing the support casings, affixing the support casings to the means for supporting said diaphragm and then charging the unmagnetized metal powder.

10. The transducer of claim 1 wherein said electrical conductor pattern includes a plurality of coils.

11. The transducer of claim 10 wherein each coil of said plurality of coils is connected to an identical signal source.

12. A transducer system including a plurality of transducers of the type set forth in claim 11 wherein each transducer has the identical frequency response.

13. The transducer system of claim 12 wherein two or more of said plurality of transducers are adapted to simultaneously perform different functions.

14. The transducer system of claim 12 wherein two or more of said plurality of transducers are adapted to sequentially perform different functions.

15. The transducer system of claim 12 wherein at least one of said plurality of transducers is adapted to produce sound as an audio loudspeaker and another of said plurality of transducers is adapted to detect sound as a microphone.

16. A transducer system including a plurality of transducers of the type set forth in claim 11 wherein two or more of said transducers are optimized for different frequency response ranges.

17. The transducer of claim 16 wherein said frequency response ranges are optimized by selecting different materials for said insulating layers.

18. The transducer of claim 10 wherein said plurality of coils are independently addressable by being connected in parallel to a plurality of signal sources.

19. The transducer of claim 10 wherein two or more coils of said plurality of coils are configured to be optimized for different frequency response ranges.

20. The transducer of claim 10 wherein two or more of said plurality of coils simultaneously perform different functions.

21. The transducer of claim 10 wherein two or more of said plurality of coils sequentially perform different functions.

22. The transducer of claim 21 wherein at least one of said plurality of coils produces sound as an audio loudspeaker and another of said plurality of coils detects sound as a microphone.