Container cap assembly having an enclosed penetrator

• US 5,954,104 A
• Filed: 02/28/1997
• Issued: 09/21/1999
• Est. Priority Date: 02/28/1997
• Status: Expired due to Term

• Current Assignee: Hospira Incorporated (Pfizer Inc.)
• Original Assignee: Abbott Laboratories
• Inventors: Verlee, Donald, Moore, John K., Norman, John S., Hellstrom, Steven P., Tanner, John C. II, Karas, Peter J., Daubert, Richard F.
• Primary Examiner(s): Douglas, Steven O.
• Application Number:
  US08/808,701
• Time in Patent Office: 935 Days
• Field of Search: 141/329, 141/330, 141/27, 141/98, 141/383-386, 604/411, 604/415, 604/416, 215/247, 215/249, 215/DIG. 3, 206/364, 206/365
• US Class Current: 141/329
• CPC Class Codes: A61J 1/1412 Containers with closing means, e.g. caps
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents
• CPC Class Codes: A61J 2200/10 Coring prevention means, e.g. for plug or septum piecing members
• CPC Class Codes: Y10S 604/905 Aseptic connectors or couplings, e.g. frangible, piercable

Abstract

A cap assembly is provided for mounting over the mouth of a container which is occluded with a stopper. The cap assembly includes a housing, a moveable piercing member or penetrator within the housing, a removable overcap over the housing, and a ferrule connecting the housing to the container. A preferred form of the penetrator is fabricated from sheet metal in a progressive die stamping process. One form of the overcap includes a frangible construction that permits the upper part of the overcap to be torn away to expose the upper portion of the housing.

Claims

1. A cap assembly for a container, said cap assembly comprising:

a hollow housing comprising;

a lower end portion adapted to be mounted adjacent a top end of a stopper for sealing a container, said lower end having a radially outwardly extending portion extending therefrom;

an upper end portion; and

an internal cavity open at said upper end portion and at said housing lower end portion;

a penetrator disposed in said housing cavity, said penetrator having a lower, pointed, distal end, said penetrator having an upper end constructed to be engaged by a luer device inserted into said internal cavity of said hollow housing;

a removable cap constructed to cover said hollow housing, said cap having a closed end and an open end, said cap having a radially outwardly extending portion extending therefrom at said open end; and

a ferrule, a first portion of said ferrule disposed over said radially outwardly extending lower end portion of said hollow housing and over said radially outwardly extending portion of said cap.

2. A cap assembly for a container in accordance with claim 1, wherein said penetrator is movable within said internal cavity between a retracted position completely within said internal cavity of said hollow housing and an extended position in which said penetrator projects from said lower end of said hollow housing.

3. A cap assembly for a container in accordance with claim 1, wherein said penetrator is stamped from sheet metal and comprises:

a shank with a point defining said lower, pointed, distal end;

a bearing plate at an end of said shank opposite said lower, pointed distal end defining said upper end of said penetrator.

4. A cap assembly for a container in accordance with claim 3, wherein said penetrator further comprises a guide wall extending from said shank intermediate said bearing plate and said lower, pointed, distal end, said guide wall constructed to be received in said internal cavity of said hollow housing.

5. A cap assembly for a container in accordance with claim 1, wherein said in which said penetrator comprises:

a hollow needle having a base end and a point opposite said base end to define said penetrator pointed distal end; and

a hub disposed around said needle base end to define said penetrator upper end, at least a portion of said hub functioning as a guide surface to guide said penetrator between its retracted and extended positions.

6. A cap assembly for a container in accordance with claim 5, wherein said penetrator is constructed of a plastic material.

7. A cap assembly for a container in accordance with claim 1, wherein said penetrator has a shank portion having a point defining said penetrator pointed distal end, wherein said penetrator has a hub at an end of said shank portion opposite said pointed distal end to define said penetrator upper end, at least a portion of said hub functioning as a guide surface to guide the movement of the penetrator between the retracted and extended positions, and wherein a penetrator transfer passage extends from said shank point, through said shank, and through said hub.

8. A cap assembly for a container in accordance with claim 1, wherein said hollow housing defines guide ribs constructed for slidably engaging sad penetrator to guide movement of said penetrator between its retracted position and said extended position.

9. A cap assembly for a container in accordance with claim 1, wherein said hollow housing includes a laterally projecting formation at said upper end of said housing for threadingly engaging a luer lock device.

10. A cap assembly for a container in accordance with claim 1, wherein said housing cavity includes an upper bore portion open at said housing upper end, said upper bore portion having a first diameter, and wherein said housing cavity includes a lower bore portion that communicates with said upper bore and that is open at said housing lower end, said lower bore portion having a second diameter, said first diameter being less than said second diameter, said housing cavity having an annular shoulder within said lower bore portion at a junction between said upper and lower bore portions.

11. A cap assembly for a container in accordance with claim 10, wherein said penetrator comprises a shank portion having a point defining said distal end of said penetrator, and wherein said penetrator further comprises a hub at an end of said shank portion opposite said pointed end, said hub defining said upper end of said penetrator, said penetrator hub having a first cylindrical portion received in said housing upper bore portion, and said penetrator hub having a second cylindrical portion received in said housing lower bore, said first cylindrical portion having a diameter less than a diameter of said second cylindrical portion.

12. A cap assembly for a container in accordance with claim 11, wherein said penetrator has a guide wall having an outwardly facing guide surface, said guide wall disposed in said housing lower bore.

13. A container accessible by a luer, said container comprising:

a receptacle defining a lumen, said receptacle defining an opening, said lumen open to an external environment of said receptacle through said opening;

a stopper fluidly sealing said opening defined by said receptacle; and

a cap assembly mounted on said receptacle over said stopper, said cap assembly comprising;

a hollow housing comprising;

a lower end portion mounted adjacent a top end of said stopper, said lower end having a radially outwardly extending portion extending therefrom;

an upper end portion; and

an internal cavity open at said upper end portion and at said housing lower end portion;

a penetrator disposed in said housing cavity, said penetrator having a lower, pointed, distal end, said penetrator having an upper end constructed to be engaged by a luer device inserted into said internal cavity of said hollow housing;

a removable cap constructed to cover said hollow housing, said cap having a closed end and an open end, said cap having a radially outwardly extending portion extending therefrom at said open end; and

a ferrule, a first portion of said ferrule disposed over said radially outwardly extending lower end portion of said hollow housing and over said radially outwardly extending portion of said cap.

14. A cap assembly for a container in accordance with claim 13, wherein said penetrator is movable within said internal cavity between a retracted position completely within said internal cavity of said hollow housing and an extended position in which said penetrator projects from said lower end of said hollow housing.