Method and apparatus for splicing web

• US 5,954,292 A
• Filed: 11/07/1997
• Issued: 09/21/1999
• Est. Priority Date: 11/08/1996
• Status: Expired due to Fees

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fuji Photo Film Co Limited (Fujifilm Holdings Corporation)
• Inventors: Suzuki, Nobuyuki, Nawano, Takashi
• Primary Examiner(s): NGUYEN, JOHN QUOC
• Application Number:
  US08/965,952
• Time in Patent Office: 683 Days
• Field of Search: 242/554.4, 242/555.1, 242/563.1, 242/564.4
• US Class Current: 242/554.4
• CPC Class Codes: B65H 19/1836 the replacement web being accelerated or running prior to splicing contact
• CPC Class Codes: B65H 23/245 Suction retarders
• CPC Class Codes: B65H 2301/46024 by collecting a loop of material of the fresh web downstream of the splicing station
• CPC Class Codes: B65H 2301/46176 cutting both spliced webs simultaneously
• CPC Class Codes: B65H 2301/4621 Overlapping article or web portions
• CPC Class Codes: B65H 2301/4622 Abutting article or web portions, i.e. edge to edge
• CPC Class Codes: B65H 2301/4641 by pivoting element
• CPC Class Codes: B65H 2301/46414 by nipping rollers
• CPC Class Codes: B65H 2301/464145 at least one of the rollers having additional feature, eg. knife or at least partly non-cylindrical shape

Abstract

A web holding unit is provided just in front of a cutting and splicing unit. The holding unit is comprised mainly of multiple pass rollers, a pass roller motor, a vacuum pump, and an up/down cylinder. As the unwinding of an old web comes to an end, a rod of the up/down cylinder extends, and the pass rollers of the holding unit abut against the old web. The pass roller rotates at lower speed than web transport speed, and during the transport, the old web is drawn onto the pass rollers by sucking of the pump. The old web is transported to the cutting and splicing unit with a position thereof being regulated by the holding means.

Claims

1. A web splicing method for splicing a trailing end of an old web which is being unwound from an old roll and a leading end of a new web which starts to be unwound from a new roll, wherein:

holding means for holding the old web is provided at an upstream side of a splicing position of the webs; and

said holding means positions the old web so as to guide the trailing end of the old web separating from the old roll to the splicing position.

2. A web splicing apparatus for splicing a trailing end of an old web which is being unwound from an old roll and a leading end of a new web which starts to be unwound from a new roll, said apparatus comprising:

turret means for pivotally supporting the old roll and the new roll;

splicing means for splicing the trailing end of the old web and the leading end of the new web; and

holding means for holding and positioning the old web so as to guide the trailing end of the old web separating from the old roll to said splicing means, said holding means provided at an upstream side of said splicing means.

3. The web splicing apparatus as defined in claim 2, wherein said holding means comprises:

multiple pass rollers for transporting the old web; and

drawing means for drawing the old web onto said pass rollers by sucking in air through a gap between said pass rollers.

4. The web splicing apparatus as defined in claim 3, wherein said holding means further comprises driving means for rotating at least one of said pass rollers at a lower speed than a transport speed of the old web so as to apply a tensile force to a part of the old web between said holding means and said splicing means.

5. The web splicing apparatus as defined in claim 2, wherein said holding means is movable in a width direction of the old web.

6. The web splicing apparatus as defined in claim 2, further comprising:

a position sensor for determining a position of the old web in a width direction of the old web;

width direction movement means for moving said holding means in the width direction of the old web; and

control means for controlling said width direction movement means according to the width directional position of the old web determined by said position sensor, thereby correcting deviation of the old web in the width direction with respect to said splicing means.

7. The web splicing apparatus as defined in claim 2, further comprising:

forward and backward movement means for moving said holding means forward and backward with respect to the old web; and

control means for driving said forward and backward movement means so as to move said holding means to the old web when said turret means outputs a signal indicating that the unwinding of the old web comes to an end.

8. The web splicing apparatus as defined in claim 7, further comprising:

an end sensor for detecting the trailing end of the old web; and

control means for driving said forward and backward movement means so as to move said holding means away from the old web when the detected trailing end of the old web passes said holding means.