Compacting system and refuse vehicle

• US 5,954,470 A
• Filed: 12/23/1996
• Issued: 09/21/1999
• Est. Priority Date: 09/09/1993
• Status: Expired due to Term

• Current Assignee: International Truck Intellectual Property Co. LLC (Volkswagen AG)
• Original Assignee: Galion Solid Waste Equipment Company
• Inventors: Duell, Charles A., Pfeifer, Thomas E., Horning, Larry D.
• Primary Examiner(s): Bucci, David A.
• Application Number:
  US08/771,541
• Time in Patent Office: 1,002 Days
• Field of Search: 414/509-517, 414/525.2, 414/525.6, 414/786, 100/43, 100/48, 100/50, 100/51
• US Class Current: 414/525.6
• CPC Class Codes: B65F 2003/023 Gripper arms for embracing the receptacle
• CPC Class Codes: B65F 2003/0256 Means for vibrating or shaking the containers for facilitating emptying
• CPC Class Codes: B65F 2003/0259 Means for automatically varying the speed of operation
• CPC Class Codes: B65F 2003/0273 capable of rotating around a vertical axis
• CPC Class Codes: B65F 2003/0279 the discharging means mounted at the front of the vehicle
• CPC Class Codes: B65F 3/043 with additional means for keeping the receptacle substantially vertical during raising
• CPC Class Codes: B65F 3/046 with additional means for assisting the tipping of the receptacle after or during raising
• CPC Class Codes: B65F 3/06 Arrangement and disposition of fluid actuators
• CPC Class Codes: B65F 3/201 the charging pistons, plates or the like moving rectilinearly
• CPC Class Codes: B65F 3/28 by a lengthwise movement of a wall, e.g. a plate, a piston, or the like for charging B65F3/20

Abstract

An improved compacting system, and an automated refuse vehicle that can employ this compacting system. Alternatively, the compacting system can be used with a stationary packer. The compacting system is capable of placing the packer ram, blade or panel into a creep mode in which, even if the maximum compacting force is applied, the packing ram will generally retain its position without reversing direction for a pre-programmed interval of time. The refuse vehicle also provides a fast-return cycle for an engaged container, and a series of "lock-out" zones to minimize the possibility of damaging the vehicle during automated use. Methods for using the compacting system and for operating the refuse vehicle also form part of the present invention.

Claims

1. A compacting system, comprising:

a packing mechanism adapted to compact refuse deposited within an enclosure, the packing mechanism being capable of extension and retraction between a predetermined packing point and a home position;

a feedback system for monitoring the rate of movement of the packing mechanism; and

a programmable system for receiving data from the feedback system and controlling the movement of the packing ram;

wherein the packing mechanism is capable of operation in a creep mode in which, if the rate of movement of the packing mechanism is less than a pre-programmed rate of movement, the packing mechanism maintains a compacting force on the refuse in the direction of its original movement for a preselected time period or until the packing point is reached, whichever occurs first, after which the packing mechanism reverses its direction.

2. The compacting system of claim 1, wherein the packing mechanism is operable in the creep mode regardless of whether the packing mechanism is extending or retracting.

3. The compacting system of claim 1, wherein the creep mode is discontinued if the rate of movement of the packing mechanism increases above the pre-programmed rate of movement before either the preselected time period elapses or the packing point is reached.

4. The compacting system of claim 3, further comprising a counter, and wherein if the packing mechanism is operating in the creep mode and the rate of movement of the packing mechanism increases above the pre-programmed rate of movement, then the counter is reset and the preselected time period begins to run again only if the rate of movement of the packing mechanism again decreases below the pre-programmed rate.

5. The refuse vehicle of claim 1, wherein the programmable system includes a computer and moves the packing mechanism to an appropriate position depending upon certain information provided to the computer.

6. The refuse vehicle of claim 5, wherein the certain information includes information pertaining to the type of refuse being compacted.

7. The refuse vehicle of claim 5, wherein the certain information relates to the speed of the packing mechanism.

8. The refuse vehicle of claim 5, wherein the certain information is used to automatically position the packing mechanism depending upon the type of refuse.

9. A refuse collection vehicle, comprising:

a storage body with a loading opening for receiving refuse;

a packing ram located within the storage body and adapted to compact refuse deposited within the body, the packing ram being capable of extending to a predetermined packing point and retracting to a home position;

a feedback system for monitoring the movement of the packing ram; and

a programmable system for receiving data from the feedback system and controlling the movement of the packing ram;

wherein the packing ram is also capable of operation in a creep mode in which, if the rate of movement of the packing ram is less than a pre-programmed rate of movement, the packing ram maintains a compacting force on the refuse in the direction of its original movement for a preselected time period or until the packing point is reached, whichever occurs first, after which the packing ram reverses direction.

10. The refuse vehicle of claim 9, further comprising at least one cover automatically positionable over the loading opening in response to movement of the packing ram.

11. The refuse vehicle of claim 9, wherein the refuse vehicle removes collected refuse by ejecting the refuse using the packing ram.

12. The refuse vehicle of claim 9, wherein the refuse vehicle removes collected refuse by raising the storage body to an inclined position, and allowing the refuse to slide out from the storage body under the influence of gravity.

13. A method for compacting refuse within the storage body of a vehicle during refuse collection, comprising the steps of:

a. providing a packing mechanism located within the storage body and adapted to compact refuse deposited within the storage body, the packing mechanism being capable of extending to a predetermined packing point and retracting to a home position;

b. providing a feedback system for continuously monitoring the movement of the packing mechanism;

c. providing a programmable system for receiving data from the feedback system and controlling the movement of the packing mechanism;

d. moving the packing mechanism, using the control system, to begin compacting refuse within the storage body;

e. if the rate of movement of the packing mechanism is less than a pre-programmed rate of movement, placing the packer mechanism in a creep mode in which a compacting force is maintained on the refuse in the direction of its original movement for a preselected time period or until the packing point is reached, whichever occurs first;

f. reversing the direction of the packing mechanism; and

g. repeating steps (d)-(f) during refuse collection.

14. The method for compacting refuse of claim 13, further comprising the step of loading refuse within the storage body, the packing mechanism being retracted to the home position during loading, and being extended to compact refuse when loading is not occurring.

15. The method for compacting refuse of claim 13, wherein the packing mechanism is operable in the creep mode regardless of its direction.

16. The method for compacting refuse of claim 13, further comprising a counter, and further comprising the step that if the packing mechanism is operating in the creep mode and the rate of movement of the packing mechanism increases above the pre-programmed rate of movement, then the counter is reset and the preselected time period begins to run again only if the rate of movement of the packing mechanism again decreases below the pre-programmed rate.