Irrigation controller with removable station modules

• US 5,956,248 A
• Filed: 07/28/1997
• Issued: 09/21/1999
• Est. Priority Date: 09/23/1994
• Status: Expired due to Term

• Current Assignee: Toro Company (Toro)
• Original Assignee: Toro Company (Toro)
• Inventors: Williams, Jonathan D., Tam, Peter M. F.
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): Marc, McDieunel, Marc, McDieunel
• Application Number:
  US08/904,125
• Time in Patent Office: 785 Days
• Field of Search: 364/140, 364/141-146, 364/188, 364/189, 364/528.18, 364/528.19, 239/63, 239/67-70, 239/69, 239/723, 239/722, 239/68, 239/99, 137/624.11-624.2
• US Class Current: 700/16
• CPC Class Codes: A01G 25/16 Control of watering
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/25314 Modular structure, modules
• CPC Class Codes: G05B 2219/25328 Module connected to parallel bus
• CPC Class Codes: G05B 2219/2625 Sprinkler, irrigation, watering

Abstract

An irrigation controller includes a housing for enclosing a microprocessor that stores and executes at least one watering program. The microprocessor has a parallel output bus with a plurality of pin sets for controlling a plurality of irrigation stations. The connection between the controller and the irrigation stations is through a plurality of station modules that are removably coupled, in any desired number, to the various pin sets on the output bus. The number of stations controlled is adjusted by the number of modules connected to the output bus. The controller housing has a pocket for holding a user'"'"'s manual, which is positioned between the controller housing and a mounting bracket when the controller housing is installed on the mounting bracket.

Claims

1. An irrigation controller, which comprises:

(a) a controller housing;

(b) logic and control means permanently and non-removably carried in the controller housing for storing and executing a watering program for controlling a plurality of irrigation stations;

(c) operational controls accessibly, permanently and non-removably carried on the controller housing which controls may be selectively manipulated by a user to input information into the logic and control means;

(d) means in an interior portion of the controller housing for receiving and substantially enclosing a plurality of removable station modules within the controller housing, wherein such modules include means for operatively coupling the modules to the logic and control means; and

(e) wherein each removable station module comprises a module housing that carries means for switching on and off at least one irrigation station under the control of the logic and control means, wherein each station module carries wire terminal means for electrically coupling the station module to the at least one irrigation station that is switched on and off by the switching means contained inside the module housing, whereby the total number of irrigation stations that can be controlled depends upon the number of station modules installed within the interior portion of the controller housing.

2. The irrigation controller of claim 1, wherein each module housing carries means for switching on and off a plurality of irrigation stations.

3. The irrigation controller of claim 2, wherein the logic and control means includes an output bus with a plurality of separate station output pins for controlling the irrigation stations with one station output pin used for controlling each station, and wherein one end of each module housing has means for plugging into a plurality of output pins for connecting a plurality of irrigation stations to the output bus.

4. The irrigation controller of claim 1, wherein the module receiving means in the interior portion of the controller housing includes a plurality of slideways, and wherein the module housings have at least one surface that slidably engages the slideways to allow the station modules to be slid into place in the interior portion of the controller housing.

5. The irrigation controller of claim 4, wherein the interior portion of the controller housing has fixed lips which overlie and are spaced above a portion of each slideway, and wherein the module housings have portions that slide beneath the lips to guide and hold the module housings in place.

6. The irrigation controller of claim 5, further including means for locking the module housings in place in the slideways.

7. The irrigation controller of claim 4, further including means for locking the module housings in place in the slideways.

8. The irrigation controller of claim 7, wherein the locking means comprises a spring biased latch carried on each module housing.

9. The irrigation controller of claim 8, wherein the spring biased latch comprises a section of one wall of the module housing which section is cut away along its sides and rear but is joined to the one wall at the front in the manner of a cantilever, the rear of the cut away section having a hook suited for hooking against a portion of the controller housing when the module housing is in place in the slideway.

10. The irrigation controller of claim 1, wherein each module housing includes a snap-in wire terminal for receiving a separate electrical lead wire extending to each irrigation station controlled by that station module, wherein each snap-in wire terminal includes a movable lever that may be moved from an open position in which the wire may be inserted into the terminal to a closed position in which the wire is clamped or retained in the terminal.

11. The irrigation controller of claim 10, wherein the snap-in wire terminals are carried on one end of each module housing.

12. The irrigation controller of claim 11, wherein an opposite end of the module housing has means for plugging the module housing into an output bus of the logic and control means.

13. The irrigation controller of claim 1, further including a removable access panel on the controller housing for providing access to the interior portion of the controller housing to ease installation or removal of the station modules.

14. The irrigation controller of claim 13, wherein each station module has a separate lead wire connected thereto for each station to be switched on and off by the station module, the access panel having at least one cutout portion for allowing the lead wires to extend out of the controller housing to be connected to the irrigation stations.

15. The irrigation controller of claim 1, wherein the means within each station module for switching an irrigation station on and off comprises a transistor driver coupled to a TRIAC switching device.

16. An irrigation controller, which comprises:

(a) a controller housing;

(b) logic and control means permanently and non-removably carried in the controller housing for storing and executing a watering program for controlling a plurality of irrigation stations;

(c) operational controls accessibly, permanently and non-removably carried on the controller housing which controls may be selectively manipulated by a user to input information into the logic and control means;

(d) the controller housing further having means for receiving a plurality of removable station modules with such modules being substantially contained within the controller housing and further being operatively coupled to the logic and control means when such modules are in place in the receiving means; and

(e) wherein each removable station module has means for switching on and off at least one irrigation station under the control of the logic and control means, wherein each removable station module includes a snap-in wire terminal for receiving a separate electrical lead wire extending to each irrigation station controlled by that station module, and wherein each snap-in wire terminal includes a movable lever that may be moved from an open position in which the wire may be inserted into the terminal to a closed position in which the wire is clamped or retained in the terminal.

17. The irrigation controller of claim 16, wherein the controller housing includes a plurality of slideways for receiving the station modules with one station module received in each slideway, and wherein the stations modules are configured to be slid into and out of each slideway to install or remove them from the controller housing.

18. The irrigation controller of claim 17, further including a spring biased latch on each station module for locking each station module in its respective slideway.