Low-profile automatic injection device with self-emptying reservoir

• US 5,957,895 A
• Filed: 02/20/1998
• Issued: 09/28/1999
• Est. Priority Date: 02/20/1998
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Sage, Burton H., Connelly, Robert I.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US09/027,291
• Time in Patent Office: 585 Days
• Field of Search: 604/181, 604/183-185, 604/131, 604/132, 604/187, 604/133, 604/134, 604/136
• US Class Current: 604/181
• CPC Class Codes: A61M 2005/14252 with needle insertion means
• CPC Class Codes: A61M 2005/1426 with means for preventing access to the needle after use
• CPC Class Codes: A61M 5/14248 of the skin patch type
• CPC Class Codes: A61M 5/14586 pressurised by means of a flexible diaphragm

Abstract

A device for delivering a liquid theraputic preparation into the body of a patient by injection into or through the skin of the patient comprises a low-profile housing having a bottom surface adapted to be brought into contact with the skin of the patient. A reservoir is disposed within the housing for containing a liquid theraputic preparation to be administered. An injection needle is disposed generally horizontally in the housing, and is adapted to communicate with the reservoir. The injection needle has a bent injection end which is adapted to project through a needle aperture in the bottom surface of the housing. A movable needle carrier is disposed in the housing for carrying the injection needle and for causing the injection end of the needle to project through the needle aperture upon movement of the needle carrier. The needle carrier and the injection needle are disposed in a side-by-side relationship with the reservoir in the housing in order to minimize the height of the housing above the bottom surface. As a result, the housing is sufficiently low in height to allow the device to be worn inconspicuously under the clothing of the patient.

Claims

1. A device for delivering a liquid theraputic preparation into the body of a patient by injection into or through the skin of the patient, comprising:

a housing having a bottom surface adapted to be brought into contact with the skin of a patient, said bottom surface having a needle aperture therein;

a reservoir disposed within said housing for containing a liquid theraputic preparation;

a needle carrier disposed within said housing and movable between first and second positions within said housing, said movement occurring in a horizontal direction generally parallel to said bottom surface; and

an injection needle carried by said needle carrier for movement therewith, said injection needle having a first portion extending generally perpendicular to the bottom surface of said housing for penetrating the skin of the patient and a second portion extending generally parallel to the bottom surface of said housing for communicating with said reservoir;

wherein in said first position of said needle carrier said first portion of said injection needle is retracted within said housing and said second portion of said injection needle does not communicate with said reservoir, and in said second position of said needle carrier said first portion of said injection needle projects through said needle aperture and said second portion of said injection needle communicates with said reservoir, whereby movement of said needle carrier between said first and second positions causes said injection needle to penetrate the skin of the patient and said liquid theraputic preparation to begin to flow through said injection needle into the body of the patient.

2. A device as claimed in claim 1, further comprising a resilient actuator for causing said first portion of said injection needle to project through said needle aperture when said needle carries is moved from said first position to said second position.

3. A device as claimed in claim 2, wherein said resilient actuator comprises a resiliently deflectable portion of said needle carrier, said resiliently deflectable portion being held in an upper position when said needle carrier is in said first position and being allowed to resiliently return to a lower position when said needle carrier is moved to said second position.

4. A device as claimed in claim 3, wherein said needle carrier includes a guide portion to which said deflectable portion is attached and said housing includes a guide track for allowing said guide portion and said deflectable portion to move in said horizontal direction while restraining vertical movement of said guide portion, said housing further comprising a fixed abutment for maintaining said deflectable portion in said upper position when said needle carrier is in said first position.

5. A device is claimed in claim 1, wherein said needle carrier includes a manually operable slide button for moving said needle carrier between said first and second positions, said slide button being accessible through an opening in a top surface of said housing.

6. A device as claimed in claim 1, wherein said reservoir is resiliently expandable in order to exert pressure on a liquid theraputic preparation contained therein, whereby said liquid theraputic preparation is automatically discharged from said reservoir when said second portion of said injection needle communicates with said reservoir.

7. A device as claimed in claim 6, further comprising a flow regulator disposed in the flow path of said liquid theraputic preparation for causing said liquid theraputic preparation to be discharged from said reservoir at a controlled rate.

8. A device as claimed in claim 7, wherein said flow regulator comprises as fixed flow resistor.

9. A device as claimed in claim 7, wherein said flow regulator comprises a controllable valve.

10. A device as claimed in claim 6, wherein said reservoir includes a self-sealing fill port for allowing said liquid theraputic preparation to be introduced into said reservoir under pressure.

11. A device as claimed in claim 1, wherein said housing includes an opening for allowing said reservoir to be installed in said housing after said device is assembled.

12. A device as claimed in claim 1, further comprising an adhesive layer in the bottom surface of said housing for adhering said device to the skin of a patient.

13. A device as claimed in claim 12, further comprising a removable release liner for covering said adhesive layer and said needle aperture.

14. A device for delivering a liquid theraputic preparation into the body of a patient by injection into or through the skin, comprising:

a low-profile housing having a bottom surface adapted to be brought into contact with the skin of a patient, said bottom surface having a needle aperture therein, said housing being sufficiently low in height to allow said device to be worn inconspicuously under the clothing of the patent;

a reservoir disposed within said housing for containing a liquid theraputic preparation;

an injection needle disposed generally horizontally in said housing and adapted to communicate with said reservoir, said injection needle having a bent injection end adapted to project through said needle aperture; and

a movable needle carrier disposed in said housing for carrying said injection needle and for causing the injection end of said needle to project through said needle aperture upon movement of said needle carrier;

wherein said needle carrier and said injection needle are disposed in a side-by-side relationship with said reservoir in said housing in order to minimize the height of said housing above said bottom surface.

15. A device as claimed in claim 14, wherein said injection end of said injection needle is bent at an angle of about 90°

with respect to the horizontally extending portion of said injection needle.

16. A device as claimed in claim 14, wherein said reservoir is held at a fixed position within said housing.

17. A device as claimed in claim 14, wherein said reservoir is resiliently expandable in order to exert pressure on a liquid theraputic preparation contained therein, whereby said liquid theraputic preparation is automatically discharged from said reservoir.

18. A device for delivering a liquid theraputic preparation into the body of a patient by injection into or through the skin of the patient comprising:

a housing adapted to be held in contact with the skin of a patient;

a reservoir disposed within said housing for containing a liquid theraputic preparation, said reservoir including a Belleville spring which exerts pressure on said liquid theraputic preparation to discharge said liquid theraputic preparation from said reservoir at a relatively constant rate; and

an injection needle adapted to communicate with said reservoir and to project from said housing in order to inject said liquid theraputic preparation into or through the skin of the patient.

19. A device as claimed in claim 18, wherein said reservoir includes a self-sealing fill port for allowing said liquid theraputic preparation to be introduced into said reservoir under pressure.

20. A device as claimed in claim 18, further comprising a flow regulator disposed in the flow path of said liquid theraputic preparation to cause said liquid theraputic preparation be discharged from said reservoir at a controlled rate, said flow regulator being selected from the group consisting of a fixed flow resistor and a controllable valve.