Hollow needle applicator for cartridged drugs

• US 5,957,897 A
• Filed: 02/26/1997
• Issued: 09/28/1999
• Est. Priority Date: 06/17/1994
• Status: Expired due to Term

• Current Assignee: Safe-T Limited
• Original Assignee: Safe-T Limited
• Inventors: Jeffrey, Peter
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): RODRIGUEZ, CRIS LOIREN
• Application Number:
  US08/750,710
• Time in Patent Office: 944 Days
• Field of Search: 604/110, 604/134, 604/195, 604/135, 604/187, 604/192, 604/193, 604/196, 604/221-234, 604/136, 604/157
• US Class Current: 604/223
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2418 comprising means for damping shocks on ampoule
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/286 upon internal pressure increase, e.g. pierced or burst A61M5/283 takes precedence
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/502 for blocking the piston

Abstract

A hollow needle applicator for cartridged drugs etc has provision for automatic needle retraction after cartridge contents expression. Its drugs etc cartridge (125, 225, 325) can itself be at least partially accommodated bodily within a hollow piston actuator (145, 345), and will be released for retraction under bias (123, 3230 thereinto along with and by way of a piston rod (132, 332) first serving to operate contents (131, 331) discharge piston provision (130, 330) of the cartridge (125, 225, 335). The piston rod (132, 332) has deflectable arms (137, 337) that extend sideways further than side walling of the cartridge (125, 225, 335) and into temporary driving engagement with receiving formation(s) (147, 347) of the piston actuator (145, 345) until released by deflection of the arms (137, 337). The piston (132, 332) rod further has guiding formation(s) ((138, 338) extending into the hollow piston actuator (145, 345). The guiding formations (138, 338) and piston actuator (145, 345) are shown with temporary latching provisions (138P, 145G). A triggering ring (160) is also shown for releasing driving connection between the arms (137, 337) and the receiving formations (147, 147).

Claims

1. A hollow needle applicator for cartridged drugs etc of a type affording automatic needle retraction after cartridge contents expression, the applicator comprising a hollow elongate body having a top portion and bottom portion and that, at least in operation, houses

a hollow drugs etc cartridge biased toward the bottom portion of the body and having side walling slidable in the body and a discharge piston with a piston rod extending out of the cartridge as such longitudinally of the body, and

a hollow piston actuator biased toward the top portion of the body and slidable in the body and capable of at least partially bodily accommodating the cartridge as well as the piston rod,

the piston rod having deflectable arms that extend sideways further than the side walling of the cartridge, the piston actuator having receiving formations with which the deflectable arms make temporary driving engagement until the deflectable arms are engaged and released during bias driven movement of the piston actuator toward the bottom portion of the body before a bias driven movement of the cartridge toward the bottom portion of the body, and the piston rod having a guiding formation extending into the hollow piston actuator.

2. The hollow needle applicator according to claim 1, wherein said guiding formation is located on the piston rod toward an open end of the hollow piston actuator.

3. The hollow needle applicator according to claim 2, wherein the deflectable arms are angled both outwards and away from the cartridge as extensions splayed from the piston rod behind the guiding formation.

4. The hollow needle applicator according to claim 1, wherein the piston rod comprises a generally tubular member having enlargement of its end to fit in the hollow piston actuator, the enlargement being divided in affording the deflectable arms and a plurality of said guiding formations alternating in their extents about and longitudinally of the tubular piston rod.

5. The hollow needle applicator according to claim 1, wherein the deflectable arms are notched to bend as hinging for release purposes rather than rely only on flexure.

6. The hollow needle applicator according to claim 1, further comprising a cooperating temporary latching provision of the guiding formation and the hollow piston actuator.

7. The hollow needle applicator according to claim 6, wherein the temporary latching provision of the guiding formation comprises exterior means thereof mutually engaging with the interior provision of the hollow piston actuator simultaneously with the driving engagement of the deflectable arms of the piston rod in the receiving formation of the piston actuator.

8. The hollow needle applicator according to claim 1, wherein the hollow piston actuator has an internal gripping provision near an end thereof and is operative at or towards the end of retraction by engaging the guiding formation.

9. The hollow needle applicator according to claim 1 wherein the drug etc cartridge for applicator has a simple length of constant section tube with a fixed needle holding closure at one end, both the tube and the closure being of materials meeting relevant medical use approval requirements.

10. The hollow needle applicator according to claim 9, wherein the tube is glass closed at the needle end by an internally fitting short length of glass capillary tube into which a stainless steel needle is bonded.

11. The hollow needle applicator according to claim 9, wherein the closure is a bung of elastomeric material bonded into one end of the tube and carrying a hollow needle holder held captive in the bung, the holder being a sleeve headed at both ends, the bung being end-flanged to engage over the end of the tube with its main body part extending into the tube and having a T-section cavity into its flanged end taking one headed end of the holder sleeve, the other headed end of the holder sleeve serving to take a needle sheath.

12. The hollow needle applicator according to claim 11, wherein said needle is a double-end-pointed needle having an in-board end and an out-board end, and the T-section cavity is blind until pierced by the in-board end of said needle.

13. The hollow needle applicator according to claim 9, and further including capture members and a tube bung;

and wherein the closure is an end cap overfitting the tube to be engaged by said capture members moved to release cartridge retraction drive means acting on the end cap, the end cap engaging said tube bung of elastomeric material, the needle being pointed at each end and passing through the end cap and the bung, the tube further having an inner seal going from convex to concave to be pierced by the inboard end of the needle in readying the applicator for injection use.

14. The hollow needle applicator according to claim 1, wherein the deflectable arms are angled both outwards and away from the cartridge as extensions splayed from the piston rod behind the further guiding formation.

15. A hollow needle applicator for cartridged drugs etc which affords automatic needle retraction after cartridge contents expression, the applicator comprising a hollow elongate body having a top portion and a bottom portion and that, at least in operation, houses

a hollow drugs etc cartridge biased toward the bottom portion of the body and having side walling slidable in the body and a discharge piston with a piston rod extending out of the cartridge as such longitudinally of the body, and

a hollow piston actuator biased toward the top portion of the body and slidable in the body and capable of at least partially bodily accommodating the cartridge as well as the piston rod;

the piston rod having deflectable arms that extend sideways further than the side walling of the cartridge, the piston actuator having receiving formations with which the deflectable arms make temporary driving engagement until the deflectable arms are engaged and released during bias driven movement of the piston actuator toward the bottom portion of the body before bias driven movement of the cartridge toward the bottom portion of the body, and a triggering ring about the cartridge to serve in first engaging the deflectable arms to initiate retraction of the cartridge and piston rod after cartridge contents expression.

16. The hollow needle applicator according to claim 15, wherein the triggering ring is of a moulded self-lubricating plastics material.

17. The hollow needle applicator according to claim 15, wherein the body has an outer body part, a sectional reduction between a rearward chamber housing at least the piston actuator and a forward chamber of reduced section housing at least a needle retraction spring, the triggering ring being a sliding fit relative to the cartridge, and being located in the outer body part of the applicator for the cartridge to pass slidingly through it at the sectional reduction, and

the triggering ring being seated at integrally moulded internal stops or abutment ledges of the outer body part.

18. The hollow needle applicator according to claim 15, wherein the triggering ring is of end-flanged tubular shape that will seat on its flange and has its other end relatively reduced to serve both for smooth engagement and operation of the deflectable arms of the piston rod, and for entry into the receiving formation of the piston actuator, the needle being extended before cartridge contents discharge and the cartridge first moving from extending beyond to being within the axial extent of the triggering ring.

19. The hollow needle applicator according to claim 15, wherein the triggering ring is an interference push fit into the outer body, and has internal fins for a degree of positive grip on the cartridge, such grip being less than the grip between the triggering ring and the interior walling of the outer body part and less than the force exerted by the retraction spring as compressed and operative up to full desired retraction, but enough to contribute in reducing initial kinetic energy of the piston rod and cartridge arising from needle retraction spring release.