Chip capacitor electromagnetic interference filter

• US 5,959,829 A
• Filed: 02/18/1998
• Issued: 09/28/1999
• Est. Priority Date: 02/18/1998
• Status: Expired due to Term

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Maxwell Energy Products Incorporated
• Inventors: Louder, Mike, Brendel, Richard L., Stevenson, Robert A., Woods, Jason, Haskell, Donald K.
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): Dinkins, Anthony
• Application Number:
  US09/027,115
• Time in Patent Office: 587 Days
• Field of Search: 361/301.2, 361/301.3, 361/302, 361/303, 361/306.2, 361/306.3, 361/307-308.1, 361/308.3, 361/311-313, 361/321.2, 361/329, 174/50.5, 174/50.51, 174/50.52, 174/50.54, 174/262, 174/152 GM, 174/158 R, 174/143, 174/151, 174/52.1, 333/182-185, 29/25.42, 607/36, 607/37, 607/5
• US Class Current: 361/302
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters

Abstract

An electromagnetic interference (EMI) filter capacitor assembly is provided for shielding and decoupling a conductive terminal pin or lead of the type used, for example, in an implantable medical device against passage of external interference signals. The EMI filter is constructed of relatively inexpensive ceramic chip capacitors which replace relatively expensive feedthrough capacitors as found in the prior art. The chip capacitors are mounted directly onto a hermetic feedthrough terminal in groups of two or more which vary in physical size, dielectric material and capacitance value so that they self-resonate at different frequencies. This "staggering" of resonant frequencies and direct installation at the hermetic terminal provides the EMI filter with sufficient broadband frequency attenuation. In one preferred form, multiple chip capacitor groupings are mounted onto a common base structure, with each capacitor grouping associated with a respective terminal pin. In another preferred form, a non-conductive substrate is provided with metalized circuit traces to better accommodate the mounting of the chip capacitors. Additionally, novel chip capacitor geometry/termination-metallization is provided which significantly reduces the internal inductance of the capacitor to improve its high frequency performance as an EMI filter.

Claims

1. An electromagnetic interference (EMI) filter assembly disposed at a point of lead penetration through a conductive substrate, comprising:

at least one conductive terminal associated with the point of lead penetration through the conductive substrate;

means for mounting the at least one conductive terminal for passage through an opening formed in the conductive substrate with the conductive terminal and the substrate in non-conductive relation; and

a plurality of chip capacitors of differing capacitance values each having first and second sets of electrode plates, the first set of electrode plates being conductively coupled to the at least one conductive terminal, and the second set of electrode plates being conductively coupled to the conductive substrate.

2. The assembly of claim 1, wherein the at least one conductive terminal comprises a plurality of conductive terminals associated with the point of lead penetration through the conductive substrate, and wherein the assembly includes a plurality of chip capacitors of differing capacitance values associated with each of the plurality of conductive terminals.

3. The assembly of claim 2, including a terminal-to-terminal chip capacitor having a first set of electrode plates coupled to one conductive terminal, and a second set of electrode plates coupled to another conductive terminal.

4. The assembly of claim 2, including asymmetrical groupings of chip capacitors relative to the plurality of conductive terminals.

5. The assembly of claim 1, wherein the conductive substrate comprises metallization applied to an insulative substrate, and wherein the metallization further forms the at least one conductive terminal.

6. The assembly of claim 1, wherein the plurality of chip capacitors incorporate a reduced inductance design wherein the first set of electrode plates terminates on one side of the chip capacitors perpendicular to the first set of electrode plates, and the second set of electrode plates terminates on at least the remaining sides of the plurality of chip capacitors perpendicular to the second set of electrode plates.

7. The assembly of claim 6, wherein the one side of the chip capacitors whereat the first set of electrode plates terminate includes a semicircular recess, and wherein the at least one conductive terminal includes a terminal pin received within the semicircular recess.

8. The assembly of claim 6, wherein the chip capacitors comprise a wedge-shaped chip capacitor having the second set of electrode plates terminating on three sides thereof.

9. An electromagnetic interference (EMI) filter assembly, comprising:

at least one conductive terminal;

means for mounting the at least one conductive terminal within an opening formed in a conductive substrate, with the conductive terminal and the substrate in non-conductive relation;

a first chip capacitor having first and second sets of electrode plates, wherein the first set of electrode plates is conductively coupled to the at least one conductive terminal, and the second set of electrode plates is conductively coupled to the conductive substrate; and

a second chip capacitor having a capacitance value different from that of the first capacitor, the second chip capacitor having first and second sets of electrode plates, wherein the first set of electrode plates is conductively coupled to the at least one conductive terminal, and the second set of electrode plates is conductively coupled to the conductive substrate.

10. The assembly of claim 9, wherein the at least one conductive terminal comprises a plurality of conductive terminals, and wherein a plurality of chip capacitors are associated with each of the plurality of conductive terminals.

11. The assembly of claim 10, including a terminal-to-terminal chip capacitor having one set of electrode plates coupled to one conductive terminal, and another set of electrode plates coupled to another conductive terminal.

12. The assembly of claim 10, including asymmetrical groupings of chip capacitors relative to the plurality of conductive terminals.

13. The assembly of claim 9, wherein the conductive substrate comprises a ferrule conductively attachable to a housing for an electronic device.

14. The assembly of claim 9, wherein the at least one conductive terminal and the conductive substrate have matched coefficients of expansion.

15. The assembly of claim 14, wherein the conductive substrate comprises metallization applied to an insulative substrate.

16. The assembly of claim 15, wherein the metallization applied to the insulative substrate further forms the at least one conductive terminal.

17. The assembly of claim 9, wherein the at least one of the first or second chip capacitors comprises a reduced inductance design wherein the first set of electrode plates terminates on one side of the chip capacitor perpendicular to the first set of electrode plates, and the second set of electrode plates terminates on at least the remaining sides of the chip capacitor perpendicular to the second set of electrode plates.

18. The assembly of claim 17, wherein the one side of the chip capacitor, whereat the first set of electrode plates terminate includes a semicircular recess.

19. The assembly of claim 18, wherein the at least one conductive terminal includes a terminal, pin received within the semicircular recess.

20. The assembly of claim 17, wherein the at least one chip capacitor comprises a wedge-shaped chip capacitor having the second set of electrode plates terminating on three sides thereof.