Modular environmental control unit for cleanrooms

• US 5,960,638 A
• Filed: 08/15/1997
• Issued: 10/05/1999
• Est. Priority Date: 08/15/1997
• Status: Expired due to Term

• Current Assignee: Synetics Solutions, Inc. (Azenta, Inc.)
• Original Assignee: Huntair Incorporated (Melrose Industries Plc)
• Inventors: McCabe, Chuck K., Marvell, Greg A.
• Primary Examiner(s): WAYNER, WILLIAM E
• Application Number:
  US08/912,213
• Time in Patent Office: 781 Days
• Field of Search: 62/92, 62/99, 62/201, 62/FOR 436, 62/FOR 435, 62/258, 454/187, 165/FOR 47
• US Class Current: 62/90
• CPC Class Codes: B01L 1/04 Dust-free rooms or enclosures
• CPC Class Codes: H01L 21/67017 Apparatus for fluid treatment H01L21/67126, H01L21/6715 take precedence

Abstract

This patent discloses a modular environmental control system for small cleanroom enclosures ("mini-enclosures"). Small environmental control units ("ECUs") are mounted on top of individual mini-enclosures, as near as possible to the process tool within the enclosure. Each ECU has the capability of controlling temperature, humidity, and airflow rate delivered into the enclosure. Temperature is adjusted by first cooling the air inside the ECU followed by reheating it to a selected temperature. The cooling capability is not generated by individual ECUs. Instead, a remote fluid cooling unit supplies chilled fluid to each ECU, which is circulated internally to cool the air. The same remote unit services different ECUs at the same time.

Claims

1. An environmental control system for providing simultaneous environmental control to a plurality of cleanroom enclosures operating in the same cleanroom environment, comprising:

a fluid coolant unit ("FCU") for producing a chilled liquid fluid at a remote location relative to each cleanroom enclosure;

a plurality of modular environmental control units ("ECUs"), each ECU being mounted to a cleanroom enclosure immediately above a process tool within the enclosure, and further, each unit is adapted to draw ambient air from the environment surrounding the cleanroom enclosure, adjust at least the temperature of the air to within preselected parameters, and deliver the air into the enclosure near the process tool, and wherein

each ECU is adapted to receive and use the chilled liquid fluid received from the FCU to control the temperature of the air delivered to the tool.

2. The environmental control system of claim 1, including:

a coolant distribution unit ("CDU"), interconnecting the FCU and the ECUs, for distributing chilled fluid to the ECUs.

3. The environmental control system of claim 1, wherein each ECU includes:

a cooling coil unit near an air inlet, the cooling coil unit being positioned in a manner so that ambient air drawn from outside the ECU is directed in and through the unit;

a reheat unit positioned downstream of the cooling coil unit in a manner so that air which exits the cooling coil unit is directed to the reheat coil unit;

a humidifier unit, the humidifier unit having an outlet which introduces vapor into the air downstream of the reheat unit; and

a fan positioned in the ECU for drawing air through the ECU and delivering the air into the enclosure near the process tool.

4. A modular environmental control unit ("ECU") for mounting immediately above a process tool within a cleanroom enclosure, comprising:

a rectangular case having an air inlet and an air outlet;

a liquid cooling coil unit positioned inside the case near the air inlet in a manner so that an airstream passing into the ECU is directed in and through the unit;

a reheat unit positioned inside the case downstream of the cooling coil unit in a manner so that the airstream exiting the cooling coil unit is directed through the reheat unit;

a humidifier unit positioned inside the case but outside the airstream, the humidifier unit being characterized in that it is capable of generating a vapor stream, and further, the humidifier unit being arranged within the case in a manner so that the humidifier unit can introduce a stream of vapor into the airstream; and

a fan positioned inside the case for drawing the airstream through the ECU from the inlet to the outlet.

5. The ECU of claim 4, wherein the humidifier unit introduces vapor into the airstream downstream of the reheat unit.

6. The method of claim 4, wherein each ECU is adapted to control the temperature, humidity, and flow rate of the air delivered to its respective enclosure.

7. A method for simultaneously controlling the environment inside a plurality of cleanroom enclosures, comprising:

producing a chilled liquid fluid at a centralized location that is remote relative to the location of each cleanroom enclosure;

providing each cleanroom enclosure with a modular environmental control unit ("ECU"), each ECU being mounted to an enclosure immediately above a process tool that is within the enclosure for conditioning air near the point of entry into the cleanroom enclosure, and further, each ECU being adapted to draw ambient air from the environment surrounding the cleanroom enclosure, adjust at least the temperature of the air to within preselected parameters, and then deliver the air into the enclosure near the tool;

distributing chilled liquid fluid from the remote location to the ECUs; and

having each ECU use the chilled liquid fluid in connection with adjusting the temperature of the air delivered to the tool.