Turbo vacuum pump with a magnetically levitated rotor and a control unit for displacing the rotator at various angles to scrape deposits from the inside of the pump

• US 5,961,291 A
• Filed: 09/02/1997
• Issued: 10/05/1999
• Est. Priority Date: 08/30/1996
• Status: Expired due to Fees

• Current Assignee: BOC Edward Japan Limited
• Original Assignee: Hitachi, Ltd., Seiko Seiki Co., Ltd.
• Inventors: Kinoshita, Yuichi, Koyano, Shinji, Nagaoka, deceased, Takashi, Urano, Chiaki, Mase, Masahiro, Sakagami, Seiji
• Primary Examiner(s): Freay, Charles G.
• Assistant Examiner(s): Evora, Robert Z.
• Application Number:
  US08/921,475
• Time in Patent Office: 763 Days
• Field of Search: 417/53, 417/42, 417/44.1, 417/44.11, 417/63, 415/90, 415/131, 415/132, 415/169.1
• US Class Current: 417/42
• CPC Class Codes: F04D 17/168 Pumps specially adapted to produce a vacuum
• CPC Class Codes: F04D 19/048 comprising magnetic bearings
• CPC Class Codes: F04D 23/008 Regenerative pumps for liquids or for liquids and elastic fluids F04D5/002
• CPC Class Codes: F04D 27/001 Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
• CPC Class Codes: F04D 29/70 Suction grids; Strainers; Dust separation; Cleaning
• CPC Class Codes: F05D 2260/607 Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles
• CPC Class Codes: F05D 2260/85 Starting
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

A turbo vacuum pump has a rotor and magnetic bearings. The magnetic bearings are held in a housing having a suction port and an exhaust port, and support the rotor rotatably. A peripheral flow pump stage and screw pump stage are formed in the rotor, so that the pressure at the exhaust port can be at or near atmospheric pressure level. Before starting the turbo vacuum pump, the magnetic bearings are operated to displace a rotor position and to scrape off the reaction products which have deposited inside the pump. In addition, before starting the turbo vacuum pump, a stator of the pump is heated up to decrease a binding force of the reaction products. Therefore, the pump can be restarted, even if the rotor has locked by the solidification of deposited reaction products formed during stopping of the pump.

Claims

1. A turbo vacuum pump comprising:

a housing having a suction port and an exhaust port;

a stator retained in said housing;

magnetic bearings mounted in said housing;

a rotary shaft supported rotatably by said magnetic bearings;

a drive unit which rotates said rotary shaft;

a control unit which controls said magnetic bearings, so that a gas sucked from said suction port is compressed and exhausted to the atmosphere from said exhaust port;

a first sensor which detects RPM of said rotary shaft; and

a second sensor which detects at least one of electric current and power of said drive unit;

wherein said control unit provides said magnetic bearings with a command for displacing said rotary shaft by a predetermined amount, if the detected value of said second sensor exceeds a predetermined value when said first sensor detects a standstill of said rotary shaft.

2. A turbo vacuum pump according to claim 1, wherein:

said rotary shaft is provided with a centrifugal compression pump impeller and a multistage peripheral flow impeller sequentially from the side of said suction port; and

said stator forms a multistage peripheral flow compression pump stage together with said peripheral flow impeller.

3. A turbo vacuum pump according to claim 1, wherein:

said rotary shaft is provided with a screw slot pump impeller and a multistage peripheral flow impeller sequentially from the side of said suction port; and

said stator forms a screw slot compression pump stage and a multistage peripheral flow compression pump stage together with said screw slot impeller and said peripheral flow impeller.

4. A turbo vacuum pump comprising:

a housing having a suction port and an exhaust port;

a stator retained in said housing;

magnetic bearings mounted in said housing;

a rotary shaft supported rotatably by said magnetic bearings;

a drive unit which rotates said rotary shaft;

a magnetic bearing control unit which rotates said magnetic bearings, whereby a gas sucked from said suction port is compressed and exhausted to the atmosphere from said exhaust port;

a stator heating control unit which controls a heating of said stator to a predetermined temperature range prior to starting said vacuum pump;

a first sensor which detects RPM of said rotary shaft;

a second sensor which detects an acceleration time of said rotary shaft; and

a controller which controls starting and stopping of said magnetic bearing control unit and said drive unit based on detected values of said first and second sensors.

5. A turbo vacuum pump according to claim 4, wherein:

said rotary shaft is provided with a centrifugal compression pump impeller and a multistage peripheral flow impeller sequentially from the side of said suction port; and

said stator forms a multistage peripheral flow compression pump stage together with said peripheral flow impeller.

6. A method of running a turbo vacuum pump for exhausting to the atmosphere, which pump has a rotary shaft supported rotatably by magnetic bearings, said method comprising:

before said turbo vacuum pump is rotationally started, causing said magnetic bearings to displace said rotary shaft a predetermined number of times, until said turbo vacuum pump transfers to a steady run.

7. A turbo vacuum pump running method according to claim 6, wherein, after said rotary shaft has been displaced, a purge gas is fed from purge gas feed ports formed in bearing chambers for retaining said magnetic bearings.

8. A turbo vacuum pump running method according to claim 6, wherein said rotary shaft is displaced within a range in which it is kept out of engagement with touchdown bearings arranged in the vicinity of said magnetic bearings.

9. A turbo vacuum pump running method according to claim 6, wherein displacement of said rotary shaft comprises a movement parallel to an axial center of said rotary shaft.

10. A turbo vacuum pump running method according claim 6, wherein displacement of said rotary shaft comprises a reciprocation along a longitudinal axis of said rotary shaft.

11. A turbo vacuum pump running method according to claim 6, wherein displacement of said rotary shaft comprises a conical motion on the axial center of said rotary shaft.

12. A turbo vacuum pump running method according to claim 6, wherein displacement of said rotary shaft comprises a conical motion on a portion of said rotary shaft in the vicinity of one end.

13. A turbo vacuum pump running method according to claim 6, wherein movement of said rotary shaft comprises forward and reverse axial rotations, through a small angle.

14. A turbo vacuum pump running method according to claim 6, wherein a control unit heats a stator of said motor to a temperature ranging from 100°

C. to 180°

C. after a stop of the rotation of said turbo vacuum pump.

15. A method of running a turbo vacuum pump for exhausting to the atmosphere, which pump has a rotary shaft supported rotatably by magnetic bearings, said method comprising:

detecting magnitude of a motor current value and a consumed electric power of said motor at a time of starting rotation of said turbo vacuum pump;

stopping rotation of said rotary shaft if at least one of said current and said power is over a predetermined value; and

causing said magnetic bearings to displace said rotary shaft a predetermined number of times.

16. A method of running a turbo vacuum pump for exhausting to the atmosphere, which pump has a rotary shaft supported rotatably by magnetic bearings, said method comprising:

detecting a rate of increase of RPM of said rotary shaft at the time of starting rotation of said turbo vacuum pump;

stopping rotation of said rotary shaft if said rate of increase is below a predetermined value; and

causing said magnetic bearings to displace said rotary shaft a predetermined number of times.

17. A turbo vacuum pump running method according to claim 16, wherein a warning is made if said rate of increase of RPM is below a predetermined value after a movement of said rotary shaft is made a predetermined number of times.

18. A turbo vacuum pump running method according to claim 17, wherein said warning is made by a sound or by lighting a lamp.

19. A turbo vacuum pump comprising:

a housing having a suction port and an exhaust port;

a stator retained in said housing;

magnetic bearings mounted in said housing;

a rotary shaft supported rotatably by said magnetic bearings;

a drive unit which drives the rotary shaft;

a control unit which controls the magnetic bearings, whereby a gas sucked from said suction port is compressed and exhausted to the atmosphere from said exhaust port;

a centrifugal compression pump impeller and a multistage peripheral flow impeller provided on said rotary shaft, sequentially from the side of said suction port, whereby said stator forms a multistage peripheral flow compression pump stage together with said peripheral flow impeller;

a first sensor which detects RPM of said rotary shaft;

a second sensor which detects an abnormality of said rotary shaft;

a heating unit which heats said stator;

a first controller or displacing said rotary shaft by a predetermined amount based on detected values of said first and second sensors; and

a second controller which controls heating of said stator by said heating means, to a temperature ranging from 100°

C. to 180°

C.

20. A turbo vacuum pump comprising:

a housing having a suction port and an exhaust port;

a stator retained in said housing;

magnetic bearings mounted in said housing;

a rotary shaft supported rotatably by said magnetic bearings;

a drive unit which rotates said rotary shaft;

a first control unit which controls said magnetic bearings, so that a gas sucked from said suction port is compressed and exhausted to the atmosphere from said exhaust port;

a stator heating control unit which controls a heating of said stator to a predetermined temperature range prior to starting said vacuum pump;

a first sensor which detects RPM of said rotary shaft; and

a second sensor which detects at least one of electric current and power of said drive unit;

wherein said first control unit provides said magnetic bearings with a command for displacing said rotary shaft by a predetermined amount, if the detected value of said second sensor exceeds a predetermined value when said first sensor detects a standstill of said rotary shaft.