Antimicrobial solid material, process for producing the same, and method of utilizing the same

• US 5,961,843 A
• Filed: 04/03/1997
• Issued: 10/05/1999
• Est. Priority Date: 10/05/1994
• Status: Expired due to Term

• Current Assignee: Toto Limited
• Original Assignee: Toto Limited
• Inventors: Kanno, Mitsuyoshi, Norimoto, Keiichiro, Kimura, Tamon, Hayakawa, Makoto, Watanabe, Toshiya
• Primary Examiner(s): Wyse, Thomas G.
• Application Number:
  US08/809,450
• Time in Patent Office: 915 Days
• Field of Search: 422/6, 422/24, 210/668, 210/764, 210/748, 210/197, 210/501, 424/405, 424/421, 424/489, 424/490, 424/617-619, 424/630, 424/641
• US Class Current: 210/748.12
• CPC Class Codes: A01N 2300/00 Combinations or mixtures of active ingredients covered by classes A01N27/00 - A01N65/48 with other active or formulation relevant ingredients, e.g. specific carrier materials or surfactants, covered by classes A01N25/00 - A01N65/48
• CPC Class Codes: A01N 25/26 in coated particulate form
• CPC Class Codes: A01N 59/12 Iodine, e.g. iodophors; Compounds thereof
• CPC Class Codes: A01N 59/16 Heavy metals; Compounds thereof
• CPC Class Codes: A01N 59/20 Copper
• CPC Class Codes: C02F 1/32 with ultraviolet light
• CPC Class Codes: C02F 1/505 by oligodynamic treatment
• CPC Class Codes: C02F 1/725 by catalytic oxidation
• CPC Class Codes: C02F 2305/10 Photocatalysts
• CPC Class Codes: Y02W 10/37 using solar energy

Abstract

An antimicrobial solid material having a satisfactory antimicrobial activity for a long term against sewage in any form of circulating, static and flowing waters or contacting portions thereof and a utilizing method thereof are provided. An antimicrobial solid material as one embodiment of the present invention comprises both of an antimicrobial metal ion and an antimicrobial metal in a metal state. In general, it is believed that antimicrobial metal ions have a potent antimicrobial effect when they exist in a liquid to be treated with a certain concentration or more, but they are rapidly released and exhausted so that their antimicrobial effects cannot last long. On the other hand, it is believed that the antimicrobial metal in a metal state does not have a prompt effect, but exhibits a certain bacteriostatic and fungistatic effect continuously for a long term. Therefore, the antimicrobial solid material containing both of the antimicrobial metal ions and the antimicrobial metal in a metal state thereof has both of a potent initial antimicrobial activity and an enduring bacteriostatic and fungistatic activity.

Claims

1. An antimicrobial solid material which comprises (1) metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions;

and (2) a metal selected from the group consisting of silver, copper and zinc, as an antimicrobial metal in a metal state.

14. The antimicrobial solid material according to any one of claims 1 to 6, 11 and 12, wherein said antimicrobial metal in a metal state comprises metal particles having an average particle size of 100 nm or less.

24. A water treatment device which comprises a passage in which the antimicrobial solid material according to claim 1 is placed.

26. A method of providing antimicrobial treatment at a drain trap or a pop-up stopper which comprises providing the antimicrobial solid material according to claim 1 to the drain trap or the pop-up stopper.

2. An antimicrobial solid material which comprises a mixed layer having (1) metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions, and (2) a metal selected from the group consisting of silver, copper and zinc, as an antimicrobial metal in a metal state.

3. An antimicrobial solid material which comprises (1) metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions, and (2) a metal selected from the group consisting of silver, copper and zinc, as an antimicrobial metal in a metal state, said antimicrobial solid material being supported on a substrate.

4. An antimicrobial solid material which comprises a mixed layer having (1) metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions, and (2) a metal selected from the group consisting of silver, copper and zinc, as an antimicrobial metal in a metal state, said mixed layer being supported on a substrate.

5. An antimicrobial solid material which comprises:

a substrate,

an antimicrobial metal ion layer comprising metal ions selected from the group consisting of silver ions, copper ions and zinc ions, said antimicrobial metal ion layer being fixed on said substrate, and

an antimicrobial metal layer in a metal state comprising a metal selected from the group consisting of silver, copper and zinc, said antimicrobial metal layer being fixed on said antimicrobial metal ion layer and is being permeable to said antimicrobial metal ions.

6. An antimicrobial solid material which comprises:

a substrate,

an antimicrobial metal ion layer comprising metal ions selected from the group consisting of silver ions, copper ions, and zinc ions, fixed on said substrate, and

a mixed layer having (1) metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions, and (2) a metal selected from the group consisting of silver, copper and zinc, as an antimicrobial metal in a metal state, said mixed layer being fixed on said antimicrobial metal ion layer.

7. An antimicrobial solid material which comprises:

a substrate,

an antimicrobial metal ion layer comprising metal ions selected from the group consisting of silver ions, copper ions and zinc ions, fixed on said substrate, and

an ion release-suppressing layer comprising particles of photocatalyst and metal in a metal state, through which said antimicrobial metal ions fixed to part of gaps between said particles are permeable, said ion release-suppressing layer being fixed on said antimicrobial metal ion layer and inhibiting elution of said metal ions.

9. The antimicrobial solid material according to claim 7 or 8, wherein said ion release-suppressing layer has a function of controlling elution of the antimicrobial metal ions from said antimicrobial metal ion layer by controlling separating of the antimicrobial metal at the surface of said ion release-suppressing layer by irradiating light containing an ultraviolet ray to said photocatalyst when said antimicrobial solid material is to be used in a liquid.

25. A water treatment device which comprises a passage in which the antimicrobial solid material according to claim 7 is placed.

27. A method of providing antimicrobial treatment at a drain trap or a pop-up stopper which comprises providing the antimicrobial solid material according to claim 7 to the drain trap or the pop-up stopper.

34. A method of providing antimicrobial treatment to a liquid, comprising the steps of:

placing an antimicrobial solid material according to claim 7 or 8 in a liquid to be treated, and

irradiating said antimicrobial solid material with ultraviolet light, said iradiation causing metal ions to be released into said liquid.

8. An antimicrobial solid material which comprises:

a substrate,

an antimicrobial metal ion layer comprising metal ions selected from the group consisting of silver ions, copper ions and zinc ions, fixed on said substrate, and

an ion release-suppressing layer comprising (1) metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions, (2) particles of photocatalyst and (3) an antimicrobial metal in a metal state, through which said antimicrobial metal ions fixed to part of gaps between said particles are permeable, said ion release-suppressing layer being fixed on said antimicrobial metal ion layer.

10. An antimicrobial solid material which comprises:

a substrate,

an antimicrobial metal ion layer comprising metal ions selected from the group consisting of silver ions, copper ions and zinc ions, fixed on said substrate,

a photocatalyst layer fixed on said antimicrobial metal ion layer, and

a mixed layer comprising, metal ions selected from the group consisting of silver ions, copper ions and zinc ions, and metal in a metal state, said mixed layer being fixed on said photocatalyst layer.

32. The antimicrobial solid material according to any one of claims 3 to 8 and 10 to 11, wherein said substrate is a porous ceramic material.

33. The antimicrobial solid material according to claim 32, wherein said porous ceramic material has an open porosity of at least 55% by volume.

11. An antimicrobial solid material which comprises a substrate, a deep-layer antimicrobial metal ion layer supported on the substrate, an ion release-suppressing layer containing an antimicrobial metal in a metal state fixed on said antimicrobial metal ion layer, and a surface-layer antimicrobial metal ion layer supported on said ion release-suppressing layer.

12. An antimicrobial solid material which comprises both silver ions and copper ions as antimicrobial metal ions, and both silver and copper as antimicrobial metals in a metal state.

13. An antimicrobial solid material which comprises:

a substrate,

an antimicrobial metal ion layer comprising silver ions and copper ions, said metal ion layer being fixed on said substrate, and

an ion release-suppressing layer comprising particles of photocatalyst and metal in a metal state, through which said antimicrobial metal ions fixed to part of gaps between said particles permeable, said ion release-suppressing layer being fixed on said antimicrobial metal ion layer and suppressing release of said metal ions.

15. A process for producing an antimicrobial solid material which comprises:

an ion applying step in which metal ions selected from the group consisting of silver ions, copper ions and zinc ions, as antimicrobial metal ions, are applied on the surface of a substrate, and

a reducing step in which a portion of said antimicrobial metal ions are reduced to an antimicrobial metal in a metal state.

16. The process for producing an antimicrobial solid material according to claim 15, wherein the antimicrobial metal ions are applied to a porous substrate by absorbing the antimicrobial metal ions.

17. The process for producing an antimicrobial solid material according to claim 15, wherein said reducing step is accomplished by using a step selected from the group consisting of photoirradiation, using a sacrifice oxidizer or applying thermal treatment.

18. A process for producing an antimicrobial solid material which comprises:

a photocatalyst layer forming step for forming a porous photocatalyst layer on the surface of a porous substrate,

a soaking step to absorb antimicrobial metal ions to the substrate to which said photocatalyst layer is formed, and

an irradiating step to deposit an antimicrobial metal in a metal state by irradiating light to the photocatalyst layer containing the antimicrobial metal ions.

19. A process for producing an antimicrobial solid material which comprises:

a step of preparing an inorganic porous substrate,

a step of forming a porous photocatalyst layer comprising TiO₂ on said substrate by coating a titanium oxide sol to said substrate and then baking,

a step of dipping the substrate to which the photocatalyst layer is formed in a solution containing antimicrobial metal ions, and

an irradiating step to deposit an antimicrobial metal in a metal state by irradiating light to the photocatalyst layer containing the antimicrobial metal ions.

20. An antimicrobial treatment method of a liquid which comprises

placing, in a liquid to be treated, an antimicrobial solid material having a substrate, an antimicrobial metal ion layer fixed to the substrate, and an ion release-suppressing layer fixed on said antimicrobial metal ion layer and containing metal in a metal state, and

irradiating light containing an ultraviolet ray to said antimicrobial solid material to control a released amount of antimicrobial metal ions to the liquid to be treated by controlling deposition of the metal in a metal state at the surface of the antimicrobial solid material.

21. The antimicrobial treatment method of a liquid according to claim 20, wherein said metal in a metal state is an antimicrobial metal.

22. The antimicrobial treatment method of a liquid according to claim 20, wherein a released amount of the antimicrobial metal ions in the liquid to be treated is controlled by changing the intensity of said ultraviolet ray.

23. The antimicrobial treatment method of a liquid according to any one of claims 20 to 22, wherein said antimicrobial metal ions are silver ions, copper ions or zinc ions.

28. An antimicrobial solid material which comprises:

a layer comprising a substance having a photocatalytic function fixed on the surface of a substrate, and

an initially effective antimicrobial agent and an enduringly effective antimicrobial agent supported on said layer.

29. An antimicrobial solid material which comprises:

a substrate,

a first layer, comprising an initially effective antimicrobial agent, fixed on said substrate, and

a second layer, comprising an enduringly effective antimicrobial agent and a substance having a photoctalytic function, fixed on said first layer.

30. An antimicrobial solid material which comprises:

a storage portion of an antimicrobial component, and

a suppressing layer containing a photocatalytic function, which inhibits elution of the antimicrobial component from said storage portion.

31. An antimicrobial solid material which comprises:

a substrate,

a first layer comprising a storage portion of an antimicrobial component and a portion which inhibits elution of the antimicrobial component from said storage portion, fixed on said substrate, and

a surface layer which releases the antimicrobial component fixed on the first layer.