Control apparatus having remote PLC device and control method for same

• US 5,963,444 A
• Filed: 03/18/1997
• Issued: 10/05/1999
• Est. Priority Date: 09/18/1996
• Status: Expired due to Fees

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Shidara, Tatsuya, Yamashita, Akihiro
• Primary Examiner(s): Gordon, Paul P.
• Application Number:
  US08/819,766
• Time in Patent Office: 931 Days
• Field of Search: 364/130, 364/131, 364/136, 364/191, 364/434.11, 364/140.02, 364/140.06
• US Class Current: 700/7
• CPC Class Codes: G05B 19/052 Linking several PLC's
• CPC Class Codes: G05B 2219/1204 Multiprocessing, several plc's, distributed logic control
• CPC Class Codes: G05B 2219/1207 Download programcode to node, I-O and execute programcode
• CPC Class Codes: G05B 2219/15025 Before starting communication between modules, initialize modules
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

In a control apparatus including a main control section and a plurality of remote PLC devices each connected to the main control section, the main control section has a PLC computing unit controlling the entire system and a remote PLC communication control section executing data transaction via a communication line with the plurality of remote PLC devices, and each remote PLC device including a communication control section executing data transaction via a communication line with the main control section, a memory section for storing therein a sequence program transmitted through the communication line and specified to the remote PLC device, a machine input/output I/F section for executing data transaction with external machine controlled by the remote PLC device, and a PLC computing section for executing PLC processing according to a sequence program and based at least on data transmitted from the main control section and data obtained from the machine input/output I/F section.

Claims

1. A control apparatus comprising a main control section and a plurality of remote PLC devices connected via a communication line to said main control section;

wherein said main control section comprises;

a PLC computing unit managing an entire system comprising said main control section and said plurality of remote PLC devices;

and a remote PLC communication control section executing data transaction through said communication line with said plurality of remote PLC devices, and also wherein each of said plurality of remote PLC devices comprises;

a communication control section executing data transaction via said communication line with said main control section;

a memory section for storing therein a sequence program transmitted via said communication line and specific to a specified remote PLC device;

a machine input/output I/F section executing data transaction with an external machine controlled by said specified remote PLC device; and

a PLC computing section for executing PLC processing with said sequence program according to at least data transmitted from said main control section and data obtained from said machine input/output I/F section.

2. A control apparatus according to claim 1;

wherein a plurality of remote I/O units each having a communication control section executing data transaction via a communication line and a machine input/output I/F section executing data transaction with an external machine controlled by said system are connected to said communication line to which said main control section and said plurality of remote PLC devices are connected and data transfer between said main control section, said plurality of remote PLC devices, and said remote I/O units is executed with data frames each having identical frame length.

3. A control apparatus according to claim 1;

wherein data transfer between said main control section and each of said plurality of remote PLC devices is executed with a data frame and this data frame contains at least header information indicating at least a station number and a transaction state of each of said remote PLC devices and data for said external machine driven by said specified remote PLC device.

4. A control apparatus according to claim 3;

wherein a plurality of remote I/O units each having a communication control section executing data transaction via a communication line and a machine input/output I/F section executing data transaction with an external machine controlled by said system are connected to said communication line to which said main control section and said plurality of remote PLC devices are connected and data transfer between said main control section, said plurality of remote PLC devices, and said remote I/O units is executed with data frames each having identical frame length.

5. A control apparatus according to claim 1;

wherein said main control section directs each of said plurality of remote PLC devices to repeatedly execute said PLC processing according to said sequence program specified to said specified remote PLC device, and also executes cyclic data transaction with said specified remote PLC device with a cycle not dependent on operations of a CPU of said main control section.

6. A control apparatus according to claim 5;

wherein data transfer between said main control section and each of said remote PLC devices is executed with a data frame and this data frame contains at least header information indicating at least a station number and a transaction state for each of said remote PLC devices and data for said external machine driven by said specified remote PLC device.

7. A control apparatus according to claim 6;

wherein a plurality of remote I/O units each having a communication control section executing data transaction via a communication line and a machine input/output I/F section executing data transaction with an external machine controlled by said system are connected to said communication line to which said main control section and said plurality of remote PLC devices are connected and data transfer between said main control section, said plurality of remote PLC devices, and said remote I/O units is executed with data frames each having identical frame length.

8. A control apparatus according to claim 6;

wherein said header information contains information for downloading a specified sequence program to said specified remote PLC device.

9. A control apparatus according to claim 6;

wherein said header information contains data for initialization for each of said remote PLC devices and information for starting and stopping when data is sent from said main control section to each of said remote PLC devices and information for starting and stopping when data is sent from each of said remote PLC devices to said main control section.

10. A control apparatus according to claim 1;

wherein a remote PLC device executes said PLC processing by using data subjected to said PLC processing by said remote PLC device as well as data subjected to said PLC processing by another remote PLC device.

11. A control apparatus according to claim 1;

wherein a remote PLC device can select any of data subjected to said PLC processing by said remote PLC device, data from said main control section, data inputted from said external machine, and data maintained in said remote PLC device by specifying a number of bits for each command code.

12. A control apparatus according to claim 1;

wherein each of said remote PLC devices is allocated to at least one specific function.

13. A method of controlling with an control apparatus comprising a main control section and a plurality of remote PLC devices each connected via a communication line to said main control section;

wherein said main control section determines the number of units of said plurality of remote PLC devices, ID numbers for said remote PLC devices, and switch information in an offline transfer mode, downloads a sequence program previously set in a specified remote PLC device, initializes said specified remote PLC device, provides an instruction for start of PLC processing to said specified remote PLC device, and said specified remote PLC device repeats execution of said PLC processing for data specified according to a sequence program specific to said specified remote PLC device until said device receives a stop command from said main control section and executes cyclic data transaction between said main controls section and said specified remote PLC device with a cycle not dependent on operation of a CPU in said main control section.

14. A method of controlling with a control apparatus according to claim 13;

wherein data transfer between said control section and said remote PLC device is executed with data frames;

said data frame comprising at least header information indicating a station number and a transaction state of said remote PLC device and data concerning said external machine driven by said remote PLC device.

15. A method of controlling with a control apparatus according to claim 14;

wherein said header information contains information for downloading a specified program to said specified remote PLC device.

16. A method of controlling with a control apparatus according to claim 14;

wherein said header information contains data for initialization of said remote PLC device and information for starting and stopping when sent from said main control section to said remote PLC device and also contains information concerning an operating state of said remote PLC device when sent from said remote PLC device to said main control section.