Rebreather adsorbent system

• US 5,964,221 A
• Filed: 10/23/1996
• Issued: 10/12/1999
• Est. Priority Date: 11/15/1994
• Status: Expired due to Term

• Current Assignee: Gore Enterprise Holdings Incorporated (W.L. Gore and Associates)
• Original Assignee: Gore Enterprise Holdings Incorporated (W.L. Gore and Associates)
• Inventors: McKenna, Douglas B.
• Primary Examiner(s): Lewis, Aaron J.
• Application Number:
  US08/735,847
• Time in Patent Office: 1,084 Days
• Field of Search: 128/204.13, 128/205.2, 128/205.27, 128/205.28, 128/205.29, 128/206.16, 128/206.17, 128/206.19, 128/202.26, 128/205.12, 128/201.27 , 128/201.28, 55/486, 55/487
• US Class Current: 128/205.12
• CPC Class Codes: B01D 2251/30 Alkali metal compounds
• CPC Class Codes: B01D 2251/40 Alkaline earth metal or magnesium compounds
• CPC Class Codes: B01D 2251/604 Hydroxides
• CPC Class Codes: B01D 2253/25 Coated, impregnated or composite adsorbents
• CPC Class Codes: B01D 2253/304 Linear dimensions, e.g. particle shape, diameter
• CPC Class Codes: B01D 2256/12 Oxygen
• CPC Class Codes: B01D 2257/504 Carbon dioxide
• CPC Class Codes: B01D 2259/4541 for portable use, e.g. gas masks
• CPC Class Codes: B01D 53/0415 Beds in cartridges
• CPC Class Codes: B01D 53/0446 Means for feeding or distributing gases
• CPC Class Codes: B01D 53/62 Carbon oxides
• CPC Class Codes: B01J 20/041 Oxides or hydroxides
• CPC Class Codes: B01J 20/28033 Membrane, sheet, cloth, pad, lamellar or mat
• CPC Class Codes: B01J 20/28035 with more than one layer, e.g. laminates, separated sheets
• CPC Class Codes: Y02C 20/40 of CO2

Abstract

A gas absorption rebreather canister containing at least one sheet embodying adsorbent material inside and a portion of the sheet spaced apart by a separating means. The sheet being arranged so that expelled gases entering the canister pass along the canister interior substantially parallel with a surface of the sheet. The sheets can be formed with an internal screen positioned between two gas-permeable, liquid-water resistant membranes and the adsorbent material positioned within interstices between the screen members. Also, the sheets can comprise a sheet of expanded porous PTFE having a microstructure of nodes interconnected with fibrils, said sheet containing gas adsorbent material. The sheet can be covered on each side by a sheet of expanded porous PTFE. This device effectively contains the adsorption material within the sheets even when exposed to liquid water. The result is a rebreather device that is safer, more efficient, and easier to use than any presently on the market.

Claims

1. A gas adsorbent system for use in a self-contained breathing apparatus that comprises

a canister body;

a gas adsorbent material formed into an air permeable and liquid-water resistant sheet that prevents migration of gas adsorbent material from the canister body in the event that water passes through the canister body;

wherein the sheet is mounted in the canister body so as to allow air flow through the canister body to interact with the gas adsorbent material within the sheet.

2. The rebreather system of claim 1 wherein the gas adsorbent material and sheet are pre-formed into a cartridge for readily installation into the canister body.

3. The rebreather system of claim 1 wherein the sheet is arranged in multiple layers and an air-flow gap is provided between the layers.

4. The rebreather system of claim 3 wherein the air-flow gap is provided by a screen mounted between the layers of the sheet.

5. The rebreather system of claim 1 wherein gas adsorbent material is embedded within the sheet.

6. The rebreather system of claim 1 wherein the gas adsorbent material and sheet are rolled into a cartridge.

7. The rebreather system of claim 6 wherein the cartridge is surrounded by a shrink wrap.

8. The rebreather system of claim 1 wherein the sheet comprises a filled-polymer sealed within a microporous membrane.

9. The rebreather system of claim 8 wherein the microporous membrane comprises expanded polytetrafluoroethylene.

10. The rebreather system of claim 1 wherein the sheet comprises polyethylene.

11. The rebreather system of claim 10 wherein the polyethylene content comprises between 0.6 and 4% by weight.

12. The rebreather system of claim 1 wherein the adsorbent material is selected from the group consisting of calcium hydroxide, sodium hydroxide, potassium hydroxide, lithium hydroxide (LiOH) and mixtures thereof.

13. The rebreather system of claim 1 wherein the system includes a diffusion panel.

14. The rebreather system of claim 1 wherein the sheet is arranged in multiple layers;

and

at least one separating element provided between the layers.

15. The rebreather system of claim 14 wherein the separating element has a width to height ratio of greater than 2:

1.

16. The rebreather system of claim 14 wherein the separating element contains adsorbent therein.

17. The rebreather system of claim 1 wherein the adsorbent material is selected from the group consisting of calcium hydroxide, sodium hydroxide, potassium hydroxide, lithium hydroxide (LiOH) and mixtures thereof.

18. The rebreather system of claim 1 wherein the adsorbent comprises one selected from the group consisting of Group IA and IIA metal hydroxides.

19. The rebreather system of claim 1 wherein the adsorbent comprises calcium hydroxide.

20. The rebreather system of claim 1 wherein the adsorbent comprises lithium hydroxide.

23. The rebreather system of claim 17 wherein the air-flow gap is provided by a screen mounted between the layers of the sheet.

21. A gas adsorbent rebreather system employing a canister body for holding gas adsorbent material that comprises

a carbon dioxide gas adsorbent material formed into a sheet that prevents releasing carbon dioxide gas adsorbent particles;

the sheet being pre-formed into a cartridge for ready installation into the canister body;

wherein the sheet is arranged in multiple layers and at least one air-flow gap is provided between the layers; and

wherein the cartridge is proportioned to orient the sheet within the canister body so as to direct air flow through at least one air-flow gap to interact with the gas adsorbent material in the sheet.

22. The rebreather system of claim 21 wherein the sheet prevents migration of gas adsorbent material from the canister body in the even that water passes through the canister body.

24. The rebreather system of claim 21 wherein gas adsorbent material is embedded within the sheet.

25. The rebreather system of claim 21 wherein the gas adsorbent material and sheet are rolled into a cartridge.

26. The rebreather system of claim 25 wherein the sheet has a tapered tail on at least one end.

27. The rebreather system of claim 25 wherein the cartridge is surrounded by a shrink wrap.

28. The rebreather system of claim 21 wherein the sheet comprises a polyethylene.

29. The rebreather system of claim 28 wherein the polyethylene content comprises between 0.6 and 4% by weight.

30. The rebreather system of claim 21 wherein the gas adsorbent material is sealed within a microporous membrane.

31. The rebreather system of claim 30 wherein the microporous membrane comprises expanded polytetrafluoroethylene.

32. The rebreather system of claim 21 wherein the system includes a diffusion panel.

33. The rebreather system of claim 21 wherein the sheet is arranged in multiple layers;

and

at least one separating element provided between the layers.

34. The rebreather system of claim 21 wherein the separating element has a width to height ratio of greater than 2:

1.

35. The rebreather system of claim 33 wherein the separating element contains adsorbent therein.

36. The rebreather system of claim 21 wherein the multiple air-flow gaps are provided by forming separating elements out of the sheet.

37. The rebreather system of claim 21 wherein the sheet is air permeable and liquid-water resistant such that migration of carbon dioxide adsorbent material from the cartridge is prevented in the event that water passes through the cartridge.

38. The rebreather system of claim 21 wherein the carbon dioxide adsorbent comprises one selected from the group consisting of Group IA and IIA metal hydroxides.

39. The rebreather system of claim 21 wherein the carbon dioxide adsorbent comprises calcium hydroxide.

40. The rebreather system of claim 21 wherein the carbon dioxide adsorbent comprises lithium hydroxide.

41. A rebreather system comprising

a carbon dioxide adsorbent formed into a sheet;

the sheet being arranged as a cartridge in multiple layers having multiple air-flow gaps provided between the layers;

the cartridge being adapted for installation in the rebreather system so as to direct air flow through the air flow gaps essentially parallel to the sheet layers, interacting the carbon dioxide adsorbent material with the air; and

a diffusion panel that is proportioned to redistribute gases flowing through the cartridge.

42. The rebreather system of claim 41 wherein the carbon dioxide adsorbent is embedded within the sheet.

43. The rebreather system of claim 41 wherein the multiple air-flow gaps are provided by a screen positioned between the layers.

44. The rebreather system of claim 41 wherein the multiple air-flow gaps are provided by forming separating elements out of the sheet.

45. The rebreather system of claim 41 wherein the sheet is air permeable and liquid-water resistant such that migration of carbon dioxide adsorbent material from the cartridge is prevented in the event that water passes through the cartridge.

46. The rebreather system of claim 41 wherein the sheet comprises polyethylene.

47. The rebreather system of claim 46 wherein the polyethylene content comprises between 0.6 and 4% by weight.

48. The rebreather system of claim 41 wherein the carbon dioxide adsorbent material is selected from the group consisting of calcium hydroxide, sodium hydroxide, potassium hydroxide, lithium hydroxide (LiOH) and mixtures thereof.

49. The rebreather system of claim 41 wherein the carbon dioxide adsorbent comprises one selected from the group consisting of Group IA and IIA metal hydroxides.

50. The rebreather system of claim 41 wherein the carbon dioxide adsorbent comprises calcium hydroxide.

51. The rebreather system of claim 41 wherein the carbon dioxide adsorbent comprises lithium hydroxide.