Acoustically insulated apparatus

• US 5,965,851 A
• Filed: 01/28/1997
• Issued: 10/12/1999
• Est. Priority Date: 01/28/1997
• Status: Expired due to Term

• Current Assignee: Owens Corning Intellectual Capital, LLC (Owens Corning)
• Original Assignee: Owens- Corning Fiberglas Technology Incorporated (Owens Corning)
• Inventors: Herreman, Kevin M., Greaves, Gerald
• Primary Examiner(s): Dang, Khanh
• Application Number:
  US08/789,863
• Time in Patent Office: 987 Days
• Field of Search: 181/200, 181/202, 181/204, 181/205, 181/284, 181/286, 181/287, 181/290, 181/294, 428/68, 312/228, 312/400, 312/406, 312/408
• US Class Current: 181/200
• CPC Class Codes: A47L 15/4209 Insulation arrangements, e.g. for sound damping or heat insulation
• CPC Class Codes: A47L 15/4246 Details of the tub A47L15/4272 takes precedence; insulation arrangements A47L15/4209
• CPC Class Codes: B32B 11/10 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 2307/102 Insulating
• CPC Class Codes: B32B 2395/00 Bituminous material, e.g. tar, asphalt
• CPC Class Codes: B32B 5/26 another layer next to it also being fibrous or filamentary relative arrangement of fibres or filaments of different layers B32B5/12
• CPC Class Codes: G10K 11/168 Plural layers of different materials, e.g. sandwiches

Abstract

An acoustically insulated apparatus is disclosed which includes a machine and an acoustical insulation system for the machine, wherein the machine generates noise having a peak sound frequency. The insulation system includes a two-part stratum having a porous sound absorbing media layer, and a sound reflecting barrier layer located between the sound absorbing layer and the machine, wherein the two-part stratum exhibits maximum sound absorption at the peak sound frequency.

Claims

1. An acoustically insulated apparatus, comprising a machine, a termination member adjacent to said machine and an acoustical insulation system for said machine, wherein said machine generates noise having a peak sound frequency, said insulation system including a two-part stratum having a porous sound absorbing media layer and a sound reflecting barrier layer attached to said porous sound absorbing media layer, and support apparatus for supporting said two part stratum between said termination member and said machine such that said sound reflecting barrier layer is located between said sound absorbing layer and said machine and said sound absorbing layer is between said termination member and said barrier layer, said sound reflecting barrier layer constructed to permit noise at said peak sound frequency to pass therethrough to said porous sound absorbing layer for absorption therein and reflect noise at other frequencies therefrom such that said two-part stratum exhibits maximum sound absorption at said peak sound frequency.

2. The apparatus of claim 1, wherein said barrier layer transmits acoustical energy within a peak frequency range encompassing said peak sound frequency.

3. The apparatus of claim 1, wherein said insulation system further includes an additional layer of sound absorbing media having a broad based sound absorption quality, said additional layer of sound absorbing media being affixed to said barrier layer and positioned between said barrier layer and said machine.

4. The apparatus of claim 1, wherein said sound absorbing layer is a fibrous insulation layer.

5. The apparatus of claim 1, wherein said barrier layer is a layer of asphalt.

6. The apparatus of claim 1, wherein said two-part stratum exhibits maximum sound absorption at a peak sound frequency of about 120 Hz.

7. The apparatus of claim 1, wherein said two-part stratum exhibits maximum sound absorption at a peak sound frequency of about 240 Hz.

8. The apparatus of claim 1, wherein said machine is selected from the group consisting of washers, dryers, dishwashers, air conditioners, dehumidifiers, furnaces, and automobiles.

9. The apparatus of claim 1 wherein said supporter comprises fastening means for affixing said two-part stratum to at least a portion of said machine.

10. An acoustically insulated apparatus, comprising a machine, a termination member adjacent to said machine and an acoustical insulation system for said machine, wherein said machine generates noise having first and second peak sound frequencies, said insulation system including

a first two-part stratum including a first sound absorbing media and a first sound reflecting barrier layer attached to said first sound absorbing media and being located between said first sound absorbing layer and said machine, said first sound reflecting barrier layer constructed to permit noise at said first peak sound frequency to pass therethrough and reflect noise at other frequencies therefrom and

a second two-part stratum including a second sound absorbing media layer and a second sound reflecting barrier layer attached to said second sound absorbing media layer, said second sound reflecting barrier layer constructed to permit noise at said second peak frequency to pass therethrough for absorption in said second sound absorbing media layer and reflecting noise at other frequencies therefrom, said apparatus including supporting means for supporting said first two part stratum between said termination member and said machine such that said first sound absorbing media is adjacent said termination member and said first reflecting barrier is located between said first sound absorbing media and said machine and said second two part stratum is located between said first two part stratum and said machine such that said second sound reflecting barrier layer is located between said second sound absorbing layer and said machine, wherein said insulation system exhibits maximum sound absorption at said first and second peak sound frequencies.

11. The apparatus of claim 10, wherein said insulation system further includes an additional layer of sound absorbing media having a broad based sound absorption quality, said additional layer of sound absorbing media being affixed to said second barrier layer and positioned between said second barrier layer and said machine.

12. The apparatus of claim 10, wherein said first and second sound absorbing layers are fibrous insulation layers.

13. The apparatus of claim 10, wherein said first and second barrier layers are layers of asphalt.

14. The apparatus of claim 10, wherein said insulation system exhibits maximum sound absorption at a first peak sound frequency of about 240 Hz. and at a second peak sound frequency of between about 500 and about 700 Hz.

15. The apparatus of claim 10, wherein said machine is selected from the group consisting of washers, dyers, dishwashers, air conditioners, dehumidifiers, furnaces, and automobiles.

16. A method of attenuating noise from a machine, said noise having a known peak frequency, the method comprising:

providing a layer of porous sound-absorbing media;

providing a sound reflecting barrier layer formed of a material for which noise at said peak frequency passes through and for which noise at other frequencies is reflected;

attaching said porous sound absorbing layer to said sound reflecting layer to form a two-part stratum;

providing a sound-reflective termination member adjacent to said machine;

attaching said sound-absorbing layer to said termination member such that said two-part stratum is arranged between said termination member and said machine and so that said barrier layer is located between said sound-absorbing layer and said machine, and such that noise passing through said barrier layer is attenuated in said sound-absorbing layer.

17. The method of claim 16, further comprising attaching said barrier layer to said machine.

18. The method of claim 16, wherein said peak frequency is a first peak frequency, said machine has a second peak frequency, said two-part stratum is a first two-part stratum and said material is a first material, said method further comprising:

providing a second two-part stratum wherein the barrier layer is formed of a second material for which noise at said second peak frequency passes through and for which noise at other frequencies is reflected; and

attaching said second two-part stratum to said first two-part stratum such that the sound absorbing layer of said second two-part stratum is located between said barrier layer of said first two-part stratum and said machine.

19. The method of claim 16 wherein said sound absorbing layer is fabricated from a fibrous material having a density, a thickness and a fiber diameter which permits sound waves passing through said barrier layer to pass therethrough and to reflect off of said termination member back into said sound absorption layer to contact additional sound waves entering therein through said barrier layer.

20. The method of claim 16 wherein said sound absorbing layer is fabricated from a foam material having a density, thickness and porosity which permits sound waves passing through said barrier layer to pass therethrough and to reflect off of said termination member back into said sound absorption layer to contact additional sound waves entering therein through said barrier layer.