Automatic polarity and condition sensing battery charger

• US 5,965,998 A
• Filed: 07/02/1996
• Issued: 10/12/1999
• Est. Priority Date: 07/02/1996
• Status: Expired due to Term

• Current Assignee: Clore Automotive, LLC (C3 Holdings LLC)
• Original Assignee: Century Manufacturing Co. (Pentair Plc (Ireland))
• Inventors: Dickey, Chris C., Whiting, John S.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US08/675,383
• Time in Patent Office: 1,197 Days
• Field of Search: 320/25, 320/30, 320/31, 320/26, 320/57, 320/61, 320/165, 320/DIG. 15, 323/906
• US Class Current: 320/165
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/0034 using reverse polarity correcting or protecting circuits mechanical means of polarity protection H02J7/0045
• CPC Class Codes: Y10S 320/15 Polarity control

Abstract

The present invention discloses a battery charging device adapted to be connected to a battery having a positive and a negative terminal for supplying a direct current to the positive terminal of the battery. This device comprises an alternating current supply means, such as a transformer, connected to a power supply for providing alternating current, such as a wall socket. A charge current supply controller means is connected to the secondary winding of the transformer. The charge current supply controller means comprises two pairs of silicon controlled rectifiers ("SCR") and a SCR interface circuit. The secondary of the transformer is also connected to the SCRs. A processor which is connected to the SCR interface circuit determines which pair of SCRs will supply direct current to the battery. The processor, which is connected to the output of the polarity sensing detector, decides which pair of SCRs will be the conduit for the current to the battery based on the output of the polarity sensing detector. The polarity sensing detector is in communication with the battery. The SCRs are adapted to be connected to the positive and negative terminals of the battery for supplying direct current to the positive terminal of the battery.

Once the polarity of the connection has been determined and the direct current will flow to the positive terminal of the battery, the processor utilizes software to determine whether a battery can accept charge.

Claims

1. A battery charging device adapted to be connected to a battery having a positive and a negative terminal for supplying a direct current to the positive terminal, comprising:

(a) an alternating current supply means connected to a power supply for providing alternating current;

(b) a charge current supply controller connected to the alternating current supply and adapted to be connected to the positive and negative terminals of the battery for supplying direct current to the positive terminal of the battery;

(c) a polarity sensing circuit in communication with the terminals of the battery to detect the polarity of the terminals and generate an output indicating the polarity of the terminals, the polarity sensing circuit being operable for a battery voltage that is insufficient to activate a current-limiting, polarity detection circuit; and

(d) a processor connected to the polarity sensing circuit and the charge current supply controller which enables the charge current supply controller to provide direct current to the positive terminal of the battery based on the output from the polarity circuit.

2. The battery charging device of claim 1, wherein the polarity sensing circuit which detects polarity of the terminals attached to a battery having a voltage greater than zero volts comprises

a first comparator having a positive input and a negative input, the positive input being in communication with the battery and the negative input being connected to a positive power supply;

and

a second comparator having a positive input and a negative input, the positive input being connected to a negative power supply and the negative input being in communication with the battery.

3. The battery charging device of claim 2, wherein the negative input of the first comparator and the positive input of the second comparator are each connected to their respective power supply through a resistor, whereby the resistor is used to set the sensitivity of the comparator.

4. The battery charging device of claim 3, wherein the positive power supply is provided by the internal power supply circuit.

5. The battery charging device of claim 4, wherein the negative power supply is provided by the negative voltage power supply.

6. The battery charging device of claim 1, wherein the polarity sensing circuit is capable of detecting the polarity of a battery having a voltage that falls within the range of 0 to 5 volts.

7. A battery charging device adapted to be connected to a battery having a positive and a negative terminal for supplying a direct current to the positive terminal, comprising:

(a) an alternating current supply means connected to a power supply for providing alternating current;

(b) a charge current supply controller connected to the alternating current supply and adapted to be connected to the positive and negative terminals of the battery for supplying direct current to the positive terminal of the battery;

(c) a polarity sensing circuit in communication with the terminals of the battery to detect the polarity of the terminals and generate an output indicating the polarity of the terminals, wherein the polarity sensing circuit includes (1) a first comparator having a positive input and a negative input, the positive input being in communication with the battery and the negative input being connected to a positive power supply, (2) and a second comparator having a positive input and a negative input, the positive input being connected to a negative power supply and the negative input being in communication with the battery; and

(d) a processor connected to the polarity sensing circuit and the charge current supply controller which enables the charge current supply controller to provide direct current to the positive terminal of the battery based on the output from the polarity sensing circuit.

8. A battery charging device adapted to be connected to a battery having a positive and a negative terminal for supplying a direct current to the positive terminal, comprising:

(a) an alternating current supply connected to a power supply for providing alternating current;

(b) a charge current supply controller connected to the alternating current supply and adapted to be connected to the positive and negative terminals of the battery for supplying direct current to the positive terminal of the battery;

(c) a polarity sensing circuit in communication with the terminals of the battery to detect the polarity of the terminals and generate an output indicating the polarity of the terminals, wherein the polarity sensing circuit has a high input impedance for detecting the polarity of a substantially discharged battery; and

(d) a processor connected to the polarity sensing circuit and the charge current supply controller to enable the charge current supply controller to provide direct current to the positive terminal of the battery based on the output from the polarity sensing circuit.

9. The battery charging device of claim 8, wherein the polarity sensing circuit comprises:

a first comparator having a positive input and a negative input, the positive input being in communication with the battery and the negative input being connected to a positive power supply; and

a second comparator having a positive input and a negative input, the positive input being connected to a negative power supply and the negative input being in communication with the battery.

10. The battery charging device of claim 9, wherein the negative input of the first comparator and the positive input of the second comparator are each connected to their respective power supply through a resistor, whereby the resistor is used to set the sensitivity of the comparator.

11. The battery charging device of claim 10, wherein the positive power supply is provided by an internal power supply circuit.

12. The battery charging device of claim 11, wherein the negative power supply is provided by the negative voltage power supply.