Electrical energy meter with snap fit interlocking parts

• US 5,966,010 A
• Filed: 02/09/1998
• Issued: 10/12/1999
• Est. Priority Date: 02/09/1998
• Status: Expired due to Term

• Current Assignee: Elster Electricity LLC (Honeywell International Inc.)
• Original Assignee: ABB Power T&D Co Inc (ABB Limited)
• Inventors: Loy, Garry Melvin, Hemminger, Rodney C., Munday, Mark L., Broome, Russell C.
• Primary Examiner(s): Ballato, Joise
• Assistant Examiner(s): KOBERT, RUSSELL MARC
• Application Number:
  US09/020,797
• Time in Patent Office: 610 Days
• Field of Search: 324/141, 324/142, 324/127, 324/107, 702/60, 702/61, 702/62, 361/659, 361/664, 361/666, 361/667, 361/668, 343/741, 343/866, 340/870.11, 340/870.02, 340/870.03
• US Class Current: 324/142
• CPC Class Codes: G01R 11/04 Housings; Supporting racks; Arrangements of terminals
• CPC Class Codes: G01R 22/065 related to mechanical aspects

Abstract

An electrical energy meter is provided with snap fit interlocking parts that eliminate the need for screws or fasteners. The current sensor, located within the meter, has a plurality of current conductors and a notched blade attached to each current conductor that functions as an interlocking component to the meter base without the need for additional fasteners. A circuit board used by the meter is attached to a plurality of integral posts projecting from the base and the periphery of the circuit board has a pair of spaced notches for connection to the ends of a radial communications antenna without the requirement for additional hardware.

Claims

1. An electrical energy meter with snap fit interlocking parts for ease in assembly comprising a current sensor assembly comprising an annular current sensor having a central opening, a plurality of current conductors extending through the central opening in said current sensor, and a plurality of meter blades attached to the ends of said current conductors, each of said meter blades having notches on opposite edges thereof;

a thermoplastic meter base having a plurality of keyhole slots therethrough corresponding to the plurality of meter blades, each of said slots having a first section shaped to receive a meter blade and an adjacent narrow section shaped to receive the spaced notches on the meter blades to prevent the meter blades from moving axially of the base;

a thermoplastic retainer having a plurality of meter blade lock keys shaped to fit within the first sections of said plurality of slots through said meter base, two pairs of thermoplastic snap posts projecting from said retainer and positioned between opposed pairs of meter blade lock keys, each of said retainer snap posts having hook shaped ends adapted to snap fit within corresponding openings in said meter base to lock said retainer and said meter base together, an insulation blade post projecting from a central portion of said retainer for extension through said current sensor and between said current conductors to provide electrical insulation between said current conductors, said meter base having a plurality of integral posts projecting therefrom and extending through corresponding openings in said retainer, said base posts having first and second level snap structure adjacent the outer ends thereof, said first level snap structure shaped to support a circuit board of said electrical energy meter and said second level snap structure shaped to support a name plate, a circuit board supported on said first level snap structure, a name plate supported on said second level snap structure, a pair of spaced notches on the periphery of said circuit board, and a radio communications antenna having openings in the opposite ends thereof for attachment to said notches on the periphery of said circuit board.

2. An electrical energy meter according to claim 1 including a thermoplastic cup-shaped cover having a rim at the open end thereof, said base having inclined cam structure on the periphery thereof for cooperation with said rim on said cover, said rim having cam structure for engaging said inclined cam structure on said base for locking said cover to said base when said cover is twisted relative to said base to enclose said name plate, said antenna, said circuit board, said current sensor assembly and said retainer therebetween.

3. An electrical energy meter according to claim 2 including an annular sealing gasket positioned between the rim of said cover and the periphery of said base.

4. An electrical energy meter according to claim 1 wherein said base includes a hanger receptacle, an opening in the side of said base for slidably receiving a hanger, a hanger inserted in said hanger receptacle and having spaced detent structure for cooperating with decent structure on said base to control the position of said hanger with respect to said base.

5. An electrical energy meter according to claim 1 wherein said retainer includes a transformer mounting nest positioned between one of said pair of retainer posts and a transformer mounted within said mounting nest.

6. An electrical energy meter according to claim 1 wherein said retainer includes a first transformer mounting nest located between one of said pairs of retainer posts, a second transformer mounting nest located between one of said pairs of retainer posts, and a transformer mounted in one of said transformer mounting nests.

7. An electrical energy meter according to claim 6 wherein said transformer mounting nests are located at different elevations within said retainer to accommodate transformers of different sizes.

8. An electrical energy meter with snap fit interlocking parts for ease in assembly comprising a current sensor assembly comprising at least one annular current sensor having a central opening, a plurality of current conductors, at least one current conductor extending through the central opening in said current sensor, and a plurality of meter blades attached to said current conductors, each of said meter blades having notches on opposite edges thereof;

a thermoplastic meter base having a plurality of keyhole slots therethrough corresponding to the plurality of meter blades, each of said slots having a first section shaped to receive a meter blade and an adjacent narrow section shaped to receive the spaced notches on the meter blades to prevent the meter blades from moving axially of the base;

said meter base having a plurality of integral posts projecting therefrom, said base posts having snap structure adjacent the outer ends thereof, said snap structure shaped to support a circuit board of said electrical energy meter, a circuit board supported on said snap structure, a pair of spaced notches on the periphery of said circuit board, and a radio communications antenna having openings in the opposite ends thereof for attachment to said notches on the periphery of said circuit board.

9. An electrical energy meter according to claim 8 including two annular current sensors wherein each of said meter blades is integral with one of said current conductors, a disconnect switch mounted on said base between said base posts and said disconnect switch having switch connections to said current conductors at a location remote from said meter blades.

10. An electrical energy meter according to claim 9 wherein said current conductors form an extension of said meter blades.

11. An electrical energy meter according to claim 10 including a transformer mounted on said base adjacent said disconnect switch.

12. An electrical energy meter according to claim 8 wherein said base posts have first and second level snap structure, said first level snap structure shaped to support said circuit board of said electrical energy meter and said second level snap structure shaped to support a name plate, and a name plate supported on said second level snap structure.

13. An electrical energy meter according to claim 8 including a thermoplastic retainer having a plurality of meter blade lock keys shaped to fit within the first sections of said plurality of slots through said meter base, two pairs of thermoplastic snap posts projecting from said retainer and positioned between opposed pairs of meter blade lock keys, each of said retainer snap posts having hook shaped ends adapted to snap fit within corresponding openings in said meter base to lock said retainer and said meter base together, and an insulation blade post projecting from the central portion of said retainer for extension through said current sensor and between said current conductors to provide electrical insulation between said current conductors.

14. An electrical energy meter according to claim 8 including a thermoplastic cup-shaped cover having a rim at the open end thereof, said base having inclined cam structure on the periphery thereof for cooperation with said rim on said cover, said rim having cam structure for engaging said inclined cam structure on said base for locking said cover to said base when said cover is twisted relative to said base to enclose said antenna, said circuit board, and said current sensor assembly therebetween.

15. An electrical energy meter according to claim 14 including an annular sealing gasket positioned between the rim of said cover and the periphery of said base.