Planar magnetic device

• US 5,966,063 A
• Filed: 08/19/1996
• Issued: 10/12/1999
• Est. Priority Date: 09/07/1995
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Inventors: Sato, Toshiro, Mizoguchi, Tetsuhiko
• Primary Examiner(s): Gellner, Michael L.
• Assistant Examiner(s): MAI, ANH T
• Application Number:
  US08/699,439
• Time in Patent Office: 1,149 Days
• Field of Search: 336/200, 336/232, 336/223
• US Class Current: 336/200
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 2017/0073 with a special conductive pattern, e.g. flat spiral

Abstract

A planar magnetic device in which the high-frequency loss in the coil conductor can be reduced. The device comprises a planar coil formed of a coil conductor constituted by a plurality of conductor lines. The coil conductor is provided in the form of a spiral. The planar coil is interposed between two insulating layers which are sandwiched between two soft-magnetic layers.

Claims

1. A planar magnetic device used as a power supply, comprising:

at least one planar coil formed of a spiral coil conductor line, said spiral coil conductor line being divided into a plurality of sub-conductor lines;

two insulating layers sandwiching said at least one planar coil; and

two soft-magnetic layers sandwiching said insulating layers.

2. The device according to claim 1, wherein said at least one planar coil includes a deposited and etched conductive film on one of said insulating layers.

3. The device according to claim 1, wherein one planar coil is sandwiched between said insulating layers.

4. The device according to claim 1, wherein at least two planar coils are sandwiched between said insulating layers and are positioned one above another, and insulating layers are interposed between said at least two planar coils.

5. The device according to claim 1, wherein said at least one planar coil is constituted by two spiral planar coils arranged side by side in the same plane and electrically connected to each other.

6. The device according to claim 1, wherein said soft-magnetic layers are made of uniaxial anisotropic material and have a hard axis of magnetization and an easy axis of magnetization.

7. The device according to claim 6, wherein said at least one planar coil includes a deposited and etched conductive film on one of said insulating layers.

8. The device according to claim 6, wherein one planar coil is sandwiched between said insulating layers.

9. The device according to claim 6, wherein at least two planar coils are sandwiched between said insulating layers and are positioned one above another, and insulating layers are interposed between said at least two planar coils.

10. The device according to claim 6, wherein said at least one planar coil is constituted by two spiral planar coils arranged side by side in the same plane and electrically connected to each other.

11. The device according to claim 6, wherein said at least one planar coil is a rectangular spiral planar coil having long side conductors located in the easy axis of magnetization of said soft-magnetic layers and short side conductors in the hard axis of magnetization of said soft-magnetic layers.

12. The device of claim 6, wherein said at least one planar coil is a rectangular spiral planar coil comprised of conductors extending parallel to a major axis and located in the hard direction of magnetization of said soft-magnetic layers and conductors extending parallel to a minor axis and located in the easy direction of magnetization of said soft-magnetic layers.

13. The device according to claim 12, wherein each of the conductors of said rectangular spiral coil, which extended parallel to the minor axis, is a single conductor.

14. The device according to claim 12, wherein each of the conductors of said rectangular spiral coil, which extended parallel to the minor axis, is a plurality of conductor lines electrically connected in part.

15. The device according to claim 6, wherein said at least one planar coil is an oblate spiral planar coil comprised of straight conductors located in the easy axis of magnetization of said soft-magnetic layers and arcuate conductors in the hard axis of magnetization of said soft-magnetic layers.

16. The device according to claim 15, wherein each of the arcuate conductors of said oblate spiral coil is a single conductor.

17. The device according to claim 15, wherein each of the arcuate conductors of said oblate spiral coil is a plurality of conductor lines electrically connected in part.

18. The device according to claim 16, wherein said at least one planar coil includes a deposited and etched conductive film on one of said insulating layers.

19. The device according to one of claims 16, 17, 13, or 14, wherein one planar coil is sandwiched between said insulating layers.

20. The device according to one of claims 16, 17, 13, or 14, wherein at least two planar coils are sandwiched between said insulating layers and are positioned one above another, and insulating layers are interposed between said at least two planar coils.

21. The device according to one of claims 16, 17,13, or 14, wherein said at least one planar coil is constituted by two spiral planar coils arranged side by side in the same plane and electrically connected to each other.

22. The device according to claim 1, further comprising:

a pad section to be connected to an external circuit,

wherein each of the two soft-magnetic layers includes a hole in correspondence with said pad section.

23. The device according to claim 22, further comprising a magnetic bypass interposed between said soft-magnetic layers, located at a side of the holes of said soft-magnetic layers and connecting said soft-magnetic layers.

24. The device according to claim 1, further comprising:

a pad section, which is to be connected to an external circuit, having a plurality of notches cut in edges thereof, said notches dividing the pad section into a plurality of regions.

25. The device according to claim 24, wherein said soft-magnetic layers each have a hole in correspondence with said pad section.

26. A planar magnetic device used as a power supply, comprising:

at least one planar coil formed of a coil conductor consisting of a plurality of sub-conductor lines;

two insulating layers sandwiching said at least one planar coil; and

two soft-magnetic layers sandwiching said insulating layers.

27. The device according to claim 26, wherein the plurality of sub-conductor lines reduces eddy currents.

28. A planar magnetic device used as a power supply, comprising:

at least one planar coil formed of a spiral coil conductor line, said spiral coil conductor line being divided into a plurality of sub-conductor lines wherein;

said at least one planar coil formed of a spiral conductor line is formed as a rectangular spiral planar coil formed of a coil conductor line which has a long side conductor line and a short side conductor line;

two insulating layers sandwiching said at least one planar coil; and

two soft-magnetic layers sandwiching said insulating layers, wherein

each of said two soft-magnetic layers is made of uniaxial anisotropic material and has a hard axis of magnetization and an easy axis of magnetization,

said long side conductor line extends along said easy axis of magnetization and is divided into a plurality of sub-conductor lines, and

said short side conductor line extends along said hard axis of magnetization.

29. A planar magnetic device used as a power supply, comprising:

at least one planar coil formed of a spiral coil conductor line, said spiral coil conductor line being divided into a plurality of sub-conductor lines;

two insulating layers sandwiching said at least one planar coil; and

two soft-magnetic layers sandwiching said insulating layers, wherein respective ends of each of said plurality of sub-conductor lines are electrically connected to each other at respective nodes.

30. A planar magnetic device used as a power supply, comprising:

at least one planar coil formed of a coil conductor consisting of a plurality of sub-conductor lines;

two insulating layers sandwiching said at least one planar coil; and

two soft-magnetic layers sandwiching said insulating layers, wherein respective ends of each of said plurality of sub-conductor lines are electrically connected to each other at respective nodes.

31. A planar magnetic device used as a power supply, comprising:

at least one planar coil formed of a spiral coil conductor line, said spiral coil conductor line being divided into a plurality of sub-conductor lines, respective ends of each of said plurality of sub-conductor lines being electrically connected to each other at respective nodes, wherein

said at least one planar coil is formed as a rectangular spiral planar coil formed of a coil conductor line which has a long side conductor line and a short side conductor line;

two insulating layers sandwiching said at least one planar coil; and

two soft-magnetic layers sandwiching said insulating layers, wherein

each of said two soft-magnetic layers is made of uniaxial anisotropic material and has a hard axis of magnetization and an easy axis of magnetization,

said long side conductor line extends along said easy axis of magnetization and is divided into a plurality of sub-conductor lines, and

said short side conductor line extends along said hard axis of magnetization.