Self-evacuating vacuum cleaner

• US 5,966,775 A
• Filed: 11/25/1996
• Issued: 10/19/1999
• Est. Priority Date: 07/12/1996
• Status: Expired due to Term

• Current Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Original Assignee: Shop-Vac Corporation (Hangzhou Great Star Industrial Company Limited)
• Inventors: Berfield, Robert C.
• Primary Examiner(s): MOORE, CHRISTOPHER K
• Application Number:
  US08/756,165
• Time in Patent Office: 1,058 Days
• Field of Search: 15/321, 15/353
• US Class Current: 15/353
• CPC Class Codes: A47L 11/30 by suction
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4019 Fill level sensors; Security means to prevent overflow, e.g. float valves
• CPC Class Codes: A47L 11/4025 Means for emptying
• CPC Class Codes: A47L 11/4027 Filtering or separating contaminants or debris
• CPC Class Codes: A47L 11/4044 Vacuuming or pick-up tools; Squeegees
• CPC Class Codes: A47L 11/4072 Arrangement of castors or wheels
• CPC Class Codes: A47L 11/4077 Skirts or splash guards
• CPC Class Codes: A47L 5/365 of the vertical type, e.g. tank or bucket type
• CPC Class Codes: A47L 7/0028 Security means, e.g. float valves or level switches for preventing overflow
• CPC Class Codes: A47L 7/0038 with means for emptying the tanks
• CPC Class Codes: A47L 7/0042 Gaskets; Sealing means

Abstract

A vacuum cleaner has an electric motor driving an air impeller for creating suction and a pump impeller which draws liquid material through an inlet tube from the bottom of the tank and expels it from the tank. A removable plenum having openings separates the tank from the air impeller. A baffle is movable by a user to cover the openings to create a low pressure area above the plenum with respect to the pressure in the tank. The pump is located above the plenum and has an aperture in the pump housing. When the baffle covers the openings in the plenum, the air pressure differential drives the liquid material through the inlet tube into the pump housing thereby priming the pump.

Claims

1. A vacuum cleaner comprising:

a tank having an inlet and defining an interior for receiving liquid material passing through the inlet;

a plenum wall defining a plenum and having an inlet in air flow communication with the tank interior, the plenum wall further having an outlet;

an air impeller housing having an inlet opening connected to the plenum wall outlet;

a driven air impeller disposed inside the air impeller housing, the air impeller creating an air flow through the plenum wall inlet;

a powered pump comprising an inlet in communication with a lower portion of the tank interior containing collected liquid and a priming chamber disposed inside a housing of the pump, the priming chamber having a first opening connected to the pump inlet and a second opening in air flow communication with the plenum; and

a baffle disposed in relation to the plenum wall such that the baffle is movable between an open position, in which the baffle does not obstruct the plenum wall inlet to allow unrestricted air flow though the plenum wall inlet and a closed position, in which the baffle covers the plenum wall inlet to restrict the air flow through the plenum wall inlet

wherein moving the baffle to the closed position creates a low pressure zone in the plenum which draws liquid material from the lower portion of the tank interior to the priming chamber to thereby prime the pump.

2. The vacuum cleaner of claim 1 wherein the plenum wall is frustoconical and the plenum wall encircles the pump.

3. The vacuum cleaner of claim 1 wherein the baffle is biased to the open position.

4. The vacuum cleaner of claim 1 in which the pump includes an inlet tube connecting the pump inlet to the lower portion of the tank interior, and the second opening of the priming chamber is an aperture extending through the pump housing from the priming chamber to an exterior of the pump housing.

5. The vacuum cleaner of claim 4 wherein the pump comprises:

a pump impeller located in the interior of the pump housing; and

a shaft passing through the aperture in the pump housing and attached to the pump impeller.

6. A vacuum cleaner comprising:

a tank having an inlet for receiving vacuumed liquid material;

a plenum wall defining a plenum, the plenum wall disposed in an interior of the tank and dividing the tank interior into an upper chamber and a lower chamber, the tank inlet opening into the lower chamber, the plenum wall having an inlet which allows air flow communication between the plenum and the lower chamber;

an air impeller housing having an inlet opening in air flow communication with the plenum;

a driven air impeller disposed inside the air impeller housing and creating an air flow through the plenum wall inlet;

a pump housing disposed in the upper chamber and having an inlet, and a priming chamber located inside the pump housing, the priming chamber having a first opening connected to the pump inlet and an aperture extending through the pump housing to provide air flow communication between the priming chamber and the plenum;

a powered pump impeller located inside of the pump housing;

an inlet tube connected to the pump inlet and extending into the lower chamber into the vacuumed liquid and

a baffle disposed in relation to the plenum wall such that the baffle is movable between an open position, in which the plenum wall inlet is unobstructed by the baffle, and a closed position, in which the plenum wall inlet is covered by the baffle to thereby restrict air flow therethrough;

wherein the pump is primed when the baffle is moved to the closed position.

7. The vacuum cleaner of claim 6 wherein the baffle is biased to the open position.

8. The vacuum cleaner of claim 6 comprising a shaft passing through the aperture in the pump housing and attached to the pump impeller.

9. The vacuum cleaner of claim 6 comprising:

a motor housing covering the tank and the plenum wall; and

a lever, connected to the baffle and extending through the motor housing, wherein the lever is moveable to move the baffle between the open position and the closed position.

10. The vacuum cleaner of claim 9 wherein the plenum wall is removable.

11. The vacuum cleaner of claim 10 wherein:

the lever is biased to a position corresponding to the open position of the baffle; and

the baffle is separately biased to the open position.