Outside filter for flush valve

• US 5,967,182 A
• Filed: 11/04/1997
• Issued: 10/19/1999
• Est. Priority Date: 11/04/1997
• Status: Expired due to Term

• Current Assignee: Sloan Valve Company
• Original Assignee: Sloan Valve Company
• Inventors: Wilson, John R.
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US08/964,002
• Time in Patent Office: 714 Days
• Field of Search: 251/40, 137/544
• US Class Current: 137/544
• CPC Class Codes: E03D 3/06 with diaphragm valve and pressure chamber for retarding the valve-closing movement
• CPC Class Codes: F16K 31/3855 the discharge being effected through the diaphragm and being blockable by a mechanically-actuated member making contact with the diaphragm
• CPC Class Codes: Y10T 137/794 With means for separating solid material from the fluid

Abstract

A diaphragm type of flush valve for use with toilet devices such as urinals and water closets includes a body having an inlet and an outlet. There is a valve seat between the inlet and outlet and a valve member is movable to a closing position on the valve seat to stop flow between the inlet and outlet. The valve member includes a diaphragm assembly peripherally attached to the body. There is a pressure chamber above the diaphragm assembly for holding the valve member on the valve seat. A filter and bypass orifice in the diaphragm assembly connects the inlet and the pressure chamber. The filter includes a circumferential filter ring attached to the underside of the diaphragm and positioned adjacent its periphery. The ring has a plurality of circumferentially spaced filter grooves in communication with the inlet. There is a peripheral channel connecting the grooves and there is an orifice in communication with the peripheral channel and the plurality of grooves to provide a water flow conduit between the inlet and the pressure chamber.

Claims

1. A diaphragm-type valve including a body having an inlet and an outlet, a valve seat between said inlet and outlet and a valve member movable to a closing position on said valve seat to stop flow between said inlet and outlet, said valve member including a diaphragm peripherally attached to said body, a pressure chamber above said diaphragm for holding said valve member on said valve seat,

a filter and bypass orifice connecting said inlet and pressure chamber, said filter including a circumferential filter ring attached to said diaphragm and positioned adjacent the periphery of said diaphragm at the peripheral attachment of diaphragm to said body, said ring having a plurality of circumferentially spaced filter grooves in communication with said inlet, a peripheral channel connecting said grooves, and an orifice in communication with said peripheral channel and said plurality of grooves.

2. The valve of claim 1 wherein said ring is attached to the underside of said diaphragm and said orifice is located in said ring.

3. The valve of claim 1 wherein said filter ring is attached to the underside of said diaphragm, and including an orifice member attached to the pressure chamber side of said diaphragm, said orifice being in said orifice member.

4. A diaphragm-type flush valve for use with toilet devices such as urinals and water closets including a body having an inlet and an outlet, a valve seat between said inlet and outlet and a valve member movable to a closing position on said valve seat to stop flow between said inlet and outlet, said valve member including a diaphragm peripherally attached to said body between facing clamping surfaces thereof, a pressure chamber above said diaphragm for holding said valve member on said valve seat,

a filter and bypass orifice connecting said inlet and pressure chamber, said filter including a circumferential filter ring attached to the underside of said diaphragm and positioned adjacent the periphery of said diaphragm, said ring being held to said diaphragm, at least in part, by said body clamping surfaces, said ring having a plurality of circumferentially spaced filter grooves in communication with said inlet, a peripheral channel connecting said grooves, and an orifice in communication with said peripheral channel and said plurality of grooves.

5. The flush valve of claim 4 wherein said peripheral channel includes a peripheral slot in said filter ring facing said diaphragm.

6. The flush valve of claim 4 wherein said peripheral channel includes a peripheral slot in said ring facing said diaphragm and a peripheral slot in said diaphragm facing said ring, said peripheral slots being generally in alignment.

7. The flush valve of claim 4 wherein each of said filter grooves is smaller than said orifice.

8. The flush valve of claim 4 wherein said diaphragm includes spaced openings connected by a recess on the underside of said diaphragm.

9. The flush valve of claim 8 including an orifice member attached to the pressure chamber side of said diaphragm and having a portion thereof extending into said diaphragm spaced openings.

10. The flush valve of claim 9 wherein said orifice member has a plurality of radially inwardly extending locating tabs.

11. The flush valve of claim 9 wherein said orifice member is a ring.

12. The flush valve of claim 9 wherein said orifice member is arcuate, extending for a limited extent, on each side of said diaphragm openings.

13. The flush valve of claim 9 wherein said orifice member has projections extending into each diaphragm opening.

14. The flush valve of claim 13 wherein the orifice is in said orifice member and is in communication with said diaphragm openings.

15. The flush valve of claim 14 wherein said orifice is funnel shaped, with the smaller end thereof being at the upstream end of said orifice.

16. The flush valve of claim 14 wherein each of said orifice member projections have at least one recess forming water passages between said diaphragm openings and said orifice.

17. The flush valve of claim 16 wherein said orifice member projection recesses form water passages functioning as a filter upstream of said orifice.

18. The flush valve of claim 17 wherein said orifice member includes a plurality of grooves on the pressure chamber side of said orifice member and connecting said orifice with said pressure chamber.

19. The flush valve of claim 18 wherein said grooves extend both radially and circumferentially.

20. The flush valve of claim 12 including a sealing bead on said orifice member surrounding said projections and in sealing contact with said diaphragm.

21. The flush valve of claim 8 wherein said filter ring has projections extending into each of said diaphragm openings.

22. The flush valve of claim 21 wherein each of said filter ring projections have at least one recess forming water passages between said filter ring passages and said diaphragm openings.

23. The flush valve of claim 4 wherein said filter ring includes said orifice.

24. The flush valve of claim 23 wherein said filter ring includes a projection extending into an opening in said diaphragm, with said orifice being associated with said projection.

25. The flush valve of claim 24 wherein said orifice is formed by a bore in said filter ring projection.

26. The flush valve of claim 24 wherein said orifice is formed by an exterior recess on said projection.

27. A valve member assembly for use in a toilet device flush valve for closing upon a seat thereof including a diaphragm said diaphragm having an upper and a lower peripheral sealing surface for use in mounting a valve assembly within a toilet device flush valve, a filter and bypass orifice in said valve member assembly for connecting the inlet of a flush valve and a pressure chamber in the flush valve, said filter including a circumferential filter ring attached to the underside of said diaphragm and positioned directly adjacent the lower peripheral sealing surface of said diaphragm, said ring having a plurality of circumferentially spaced filter grooves adapted to be in communication with the flush valve inlet, a peripheral channel connecting said grooves, and an opening in said diaphragm in communication with said peripheral channel and said plurality of grooves.

28. The valve member assembly of claim 27 wherein said peripheral channel includes a peripheral slot in said filter ring facing said diaphragm.

29. The valve member assembly of claim 27 wherein said peripheral channel includes a peripheral slot in said ring facing said diaphragm and a peripheral slot in said diaphragm facing said ring, said peripheral slots being generally in alignment.

30. The valve member assembly of claim 27 wherein said diaphragm includes spaced openings connected by a recess on the underside of said diaphragm.

31. The valve member assembly of claim 30 wherein said filter ring has projections extending into each of said diaphragm orifice openings.

32. The valve member assembly of claim 31 wherein each of said filter ring projections have at least one recess forming water passages between said filter ring passages and said diaphragm openings.

33. The valve member assembly of claim 30 including an orifice member attached to the pressure chamber side of said diaphragm and having a portion thereof extending into said diaphragm spaced openings.

34. The valve member assembly of claim 33 wherein said orifice member is a ring.

35. The valve member assembly of claim 33 wherein said orifice member is arcuate, extending for a limited extent, on each side of said diaphragm openings.

36. The valve member assembly of claim 33 wherein said orifice member has projections extending into each diaphragm opening.

37. The valve member assembly of claim 36 including a sealing bead on said orifice member surrounding said projections and in sealing contact with said diaphragm.

38. The valve member assembly of claim 36 wherein there is an orifice in said orifice member in communication with said diaphragm openings.

39. The valve member assembly of claim 38 wherein said orifice is funnel shaped, with the smaller end thereof being at the upstream end of said orifice.

40. The valve member assembly of claim 38 wherein each of said orifice member projections have at least one recess forming water passages between said diaphragm openings and said orifice.

41. The valve member assembly of claim 40 wherein said orifice member projection recesses form water passages functioning as a filter upstream of said orifice.

42. The valve member assembly of claim 41 wherein said orifice member includes a plurality of grooves on the pressure chamber side of said orifice member and connecting said orifice with the pressure chamber.

43. The valve member assembly of claim 42 wherein said grooves extend both radially and circumferentially.