Method and apparatus for controlling supplemental heat in a heat pump system

• US 5,967,411 A
• Filed: 01/23/1998
• Issued: 10/19/1999
• Est. Priority Date: 01/23/1998
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Sullivan, Louis J., Burkhart, Larry J., Perry, Timothy J., Rust, Raymond A. Jr., Wright, Nathan D., Liang, Hongmei
• Primary Examiner(s): Bennett, Henry
• Assistant Examiner(s): BOLES, DEREK
• Application Number:
  US09/012,542
• Time in Patent Office: 634 Days
• Field of Search: 237/2 B, 237/2 A, 165/240, 165/242, 165/241
• US Class Current: 237/2.00B
• CPC Class Codes: F24D 2200/08 Electric heater
• CPC Class Codes: F24D 5/12 using heat pumps
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 11/871 by controlling outdoor fans
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/12 of the outside air
• CPC Class Codes: F24F 2221/186 combined with a fireplace
• CPC Class Codes: F24F 2221/34 Heater, e.g. gas burner, electric air heater
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: Y02B 30/13 Hot air central heating systems using heat pumps

Abstract

A method and apparatus for controlling supplemental heat added to the air stream passing from an indoor coil to an air supply duct of a heat pump system, the heat pump system being of the type that includes an indoor thermostat having a first set point for initiating heat supplied by the indoor coil and a second set point for initiating additional heat supplied by supplemental heating means. The supplemental heating elements include an adjustable output heating element for heating air passing from the indoor coil to the air supply duct. The coil discharge temperature of the air stream heated by the indoor coil is determined at a position between the indoor coil and the supplemental heating means. The adjustable output heating element is selectively energized in response to the coil discharge temperature, independent of the second set point of the indoor thermostat.

Claims

1. A method of controlling supplemental heat supplied to the air stream passing from an indoor coil to an air supply duct of a heat pump system, the heat pump system being of the type that includes an indoor thermostat having a first set point for initiating heat supplied by the indoor coil and a second set point for initiating additional heat supplied by supplemental heating means, said method comprising the steps of:

providing supplemental heating means downstream of the indoor coil for heating air passing from the indoor coil to the air supply duct, said supplemental heating means including an adjustable output heating element;

determining the coil discharge temperature of the air stream heated by the indoor coil at a position between the indoor coil and the adjustable output heating element; and

selectively energizing the adjustable output heating element in response to the coil discharge temperature, independent of the second set point of the indoor thermostat.

2. The method of claim 1, wherein the coil discharge temperature is determined by temperature sensing means positioned between the indoor coil and the adjustable output heating element.

3. The method of claim 1, wherein the coil discharge temperature is determined by prediction based on a reading from outdoor temperature sensing means.

4. The method of claim 1, wherein the adjustable output heating element is energized when the coil discharge temperature decreases below a predetermined base temperature for the supply air.

5. The method of claim 4, further comprising the step of calculating the amount of power to be supplied to the adjustable output heating element based on the coil discharge temperature, and then selectively energizing the adjustable output heating element to raise the air supply temperature to the base temperature.

6. The method of claim 5, wherein the adjustable output heating element has a maximum output, the amount of power to be supplied to the adjustable output heating element is calculated as a first percentage of the maximum amount, and power is supplied cyclically to the adjustable output heating element for a time-based percentage equal in magnitude to the first percentage.

7. The method of claim 5, wherein the adjustable output heating element has a maximum output, and the amount of power to be supplied to the adjustable output heating element is changed incrementally based on the amount of power calculated during the calculating step.

8. The method of claim 5, wherein the supplemental heating means further includes at least one fixed output heating element which is energized in addition to the adjustable output heating element when the amount of power calculated during the calculating step exceeds a predetermined level.