Loosening-resistant threaded fastener system and method of use

• US 5,967,721 A
• Filed: 09/18/1998
• Issued: 10/19/1999
• Est. Priority Date: 09/18/1998
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Original Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Inventors: Giachinta, Anthony, Thomas, Eugene W.
• Primary Examiner(s): WILSON, NEILL R
• Application Number:
  US09/156,347
• Time in Patent Office: 396 Days
• Field of Search: 411/6, 411/7, 411/9, 411/10, 411/14, 411/120, 411/121, 411/136, 411/149, 411/150, 411/204
• US Class Current: 411/7
• CPC Class Codes: F16B 31/02 for indicating the attainment of a particular tensile load or limiting tensile load apparatus for, or method of, determining value of torque or twisting moment for tightening a nut or other member similarly stressed G01L5/24
• CPC Class Codes: F16B 39/282 Locking by means of special shape of work-engaging surfaces, e.g. notched or toothed nuts

Abstract

A loosening-resistant threaded fastener system and method of use includes a washer that is axially movable on a threaded stud, a threaded nut having threads which cooperate with the threaded stud, and a washer anti-rotation mechanism to prevent the washer from rotating on the stud about a fastening axis. One of the washer and the nut may include a plurality of protrusions while the other of the washer and the nut has a plurality of detents. The protrusions and the detents engage one another at a plurality of angular positions. Rotating the nut on the stud while in contact with the washer results in distinct, audible clicks which may be counted to obtain a pre-determined tightness.

Claims

1. A threaded fastener system for holding an object comprising:

a washer axially movable on a threaded stud, the washer including at least one ring face disposed to contact the object when moved a sufficient distance along the threaded stud;

a threaded nut having threads which cooperate with the threaded stud;

a washer anti-rotation mechanism to prevent the washer from rotating on the stud about a fastening axis; and

wherein one of the washer and the nut has a plurality of protrusions and the other of the washer and the nut has a plurality of detents, the protrusions and the detents being angularly spaced around the fastening axis and oriented so that the protrusions and the detents engage one another at a plurality of angular positions, further wherein the plurality of protrusions or detents included on the washer are disposed on a surface receded from the at least one ring face.

2. A system according to claim 1, wherein the washer anti-rotation mechanism comprises at least one contour along an inner edge of the washer and at least one corresponding contour displacing the threads about the stud and wherein the washer is axially movable on the threaded stud with the contour angularly aligned with the corresponding contour but rotation is prevented by abutment between the at least one contour and the at least one corresponding contour.

3. A system according to claim 2, wherein the contour and the corresponding contour are flat.

4. A system according to claim 1, wherein the nut is made of plastic.

5. A system according to claim 1, wherein the number of detents is approximately double the number of protrusions.

6. A system according to claim 1, wherein the detents are periodic gaps between angularly spaced ridges disposed upon the other of the washer and the nut.

7. A system according to claim 6, wherein the number of detents is approximately double the number of protrusions and wherein the nut is made of plastic.

8. The system according to claim 1, wherein the washer includes the plurality of protrusions mounted on flexible radially extending fins.

9. A system according to claim 1, wherein the protrusions are of a symmetric shape measured along the fastening axis.

10. A system according to claim 1, wherein the protrusions are supported more flexibly parallel to the fastening axis than orthogonal to the axis.

11. A system according to claim 10, wherein the protrusions and detents are arranged so that the engaging of protrusions and Detents upon rotating the nut on the stud while in contact with the washer results in distinct, audible clicks.

12. A threaded fastener system comprising:

a washer having a ring face orthogonal to a fastening axis and having periodic, angularly spaced fins extending radially outward and orthogonal to the axis, each fin having a fin face orthogonal to the axis;

a threaded nut having a mating face and threads that cooperate with a threaded stud; and

a washer anti-rotation mechanism to prevent the washer from rotating relative to the stud, with one of the spaced fins and the mating face having protrusions, the other of the spaced fins and the mating face having detents, each fin is supported more flexibly parallel to the axis than is the nut.

13. A system according to claim 12, wherein the washer anti-rotation mechanism comprises at least one contour along an inner edge of the washer and at least one corresponding contour displacing the threads about the stud and wherein the washer is axially movable on the threaded stud with the contour angularly aligned with the corresponding contour but rotation is prevented by abutment between the at least one contour and the at least one corresponding contour.

14. A system according to claim 13, wherein the contour and the corresponding contour are flat.

15. A system according to claim 12, wherein the nut is made of plastic.

16. A system according to claim 12, wherein the number of detents is approximately double the number of protrusions.

17. A system according to claim 12, wherein the detents are periodic gaps between angularly spaced ridges disposed upon the other of the ring surface and the mating surface.

18. A system according to claim 12, wherein the protrusions are of a symmetric shape measured along the fastening axis.

19. A system according to claim 12, wherein the fins are more compliant parallel to the fastening axis than orthogonal to the axis.

20. A system according to claim 12, wherein the fins are not constrained from flexing parallel to the axis.

21. A system according to claim 19, wherein the engaging of protrusions and detents results in distinct, audible clicks.

22. A system according to claim 20, wherein the engaging of protrusions and detents results in distinct, audible clicks.

23. A system according to claim 17, wherein the number of detents is approximately double the number of protrusions and wherein the nut is made of plastic.

24. A method for threaded fastening to a pre-determined tightness comprising:

sliding a washer axially along a threaded stud,

rotating a threaded nut on the threaded stud until the nut is finger tight against the washer,

generating distinct audible clicks by moving protrusions disposed on the threaded nut through flexible interfering fins extending radially outward from the washer, and thereafter

counting a pre-determined number of the distinct audible clicks generated by the nut and washer as the nut is further rotated on the threaded stud until the predetermined number of clicks has been counted.

25. The method of claim 24 further comprising:

preventing the washer from rotating on the threaded stud.