Surgical template assembly and method for drilling and installing dental implants

• US 5,967,777 A
• Filed: 11/24/1997
• Issued: 10/19/1999
• Est. Priority Date: 11/24/1997
• Status: Expired due to Term

• Current Assignee: Evollution IP Holdings Incorporated
• Original Assignee: Michael E. Abrams, Michael Klein, Richard J. Manno
• Inventors: Klein, Michael, Abrams, Michael E., Manno, Richard J.
• Primary Examiner(s): Lewis, Ralph A.
• Application Number:
  US08/977,324
• Time in Patent Office: 694 Days
• Field of Search: 433/75, 433/76, 433/173, 433/213, 433/214, 433/215, 606/96, 606/97
• US Class Current: 433/75
• CPC Class Codes: A61C 1/084 of implanting tools
• CPC Class Codes: A61C 2201/005 using radio-opaque means
• CPC Class Codes: A61C 8/0089 Implanting tools or instruments
• CPC Class Codes: A61C 9/004 Means or methods for taking digitized impressions
• CPC Class Codes: A61C 9/0053 Optical means or methods, e.g. scanning the teeth by a laser or light beam

Abstract

A surgical template and method for drilling osteotomies (e.g., holes in a jawbone) and installing one or more dental implants using a surgical template assembly. The surgical template assembly is provided with one or more drill guides and one or more dental implant guides. The guides are positioned in the surgical template assembly by a computer-driven milling machine interfaced with a computer-generated image of a patient'"'"'s jawbone and a computer-generated simulation of at least one dental implant so that when the surgical template is placed in the patient'"'"'s mouth a trajectory of the guides in the surgical template into the patient'"'"'s jawbone corresponds to a trajectory of the computer-generated simulation of the dental implant into the computer-generated image of the patient'"'"'s jawbone. Preferably, three fiducial markers, provide positional coordination between the CT scan data, the computer-generated simulation of the dental implant, and the computer-driven milling machine.

Claims

1. A method for locating a dental implant in a patient'"'"'s jawbone, said method comprising the steps of:

fitting a CT scan appliance to a patient'"'"'s mouth, said CT scan appliance having at least one radiopaque fiducial marker;

obtaining CT scan data of the patient'"'"'s jawbone and said CT scan appliance;

computer generating an image of the patient'"'"'s jawbone from said CT scan data and a simulation of a dental implant; and

providing a computer-driven milling machine having a table including tooling locators and holes for locating said CT scan appliance;

coordinating said CT scan appliance to said computer driven milling machine, said fiducial marker providing coordination between said CT scan data, said computer generated simulation of said dental implant and said computer driven milling machine;

supporting said CT scan appliance on said computer-driven milling table;

coordinating said CT scan appliance to said computer driven milling machine;

drilling, via said computer-driven milling machine, a hole in said CT scan appliance to form a surgical template, said computer-driven milling machine being interfaced with said computer-generated simulation of said dental implant so that when said surgical template is refitted in the patient'"'"'s mouth, a trajectory of said hole into the patient'"'"'s jawbone corresponds to a trajectory of said computer-generated simulation of said dental implant into said computer-generated image of the patient'"'"'s jawbone;

fitting said surgical template to the patient'"'"'s mouth; and

guiding a drill through said hole in said surgical template and into the patient'"'"'s jawbone to form a hole in the patient'"'"'s jawbone.

2. The method according to claim 1, wherein said CT scan appliance comprises three radiopaque fiducial markers, said radiopaque fiducial markers providing coordination between said CT scan data, said computer-generated simulation of said dental implant, and said computer-driven milling machine.

3. The method according to claim 1, wherein said step of guiding a drill through said hole in said surgical template comprises inserting a drill bushing in said hole for guiding said drill.

4. The method according to claim 3, wherein said step of guiding a drill through said hole in said surgical template comprises inserting a master cylinder in said hole in said surgical template and inserting a drill bushing in said master cylinder to form a surgical template assembly.

5. The method according to claim 1, further comprising the step of guiding a dental implant into said hole in said surgical template and into said hole in the patient'"'"'s jawbone.

6. The method according to claim 5, wherein the step of guiding a dental implant comprises the steps of inserting a master cylinder in said hole in said surgical template and inserting an implant bushing in said master cylinder for guiding said dental implant into said hole in the patient'"'"'s jawbone.

7. A method for locating a dental implant in a patient'"'"'s jawbone, said method comprising the steps of:

providing a replica of prospective teeth to be supported by a dental implant;

providing a computer-driven milling machine having a table including tooling locators and holes for locating a CT scan appliance;

securing said replica to said table;

securing at least one radiopaque fiducial marker to said replica to form a CT scan appliance;

coordinating said at least one radiopaque fiducial marker to said computer-driven milling machine, said fiducial marker providing coordination between said CT scan data, said computer generated simulation of said dental implant and said computer driven milling machine; and

positioning said CT scan appliance in a patient'"'"'s mouth;

obtaining CT scan data of the patient'"'"'s jawbone and said at least one fiducial marker;

computer generating an image of the patient'"'"'s jawbone from said CT scan data and a superimposed simulation of a dental implant;

re-supporting said CT scan appliance to said table in said computer-driven milling machine;

drilling, via said computer-driven milling machine, a hole in said CT scan appliance to form a surgical template, said computer-driven milling machine being interfaced with said computer-generated simulation of said dental implant so that when said surgical template is refitted in the patient'"'"'s mouth, a trajectory of said hole in said surgical template into the patient'"'"'s jawbone corresponds to a trajectory of said computer-generated simulation of said dental implant into said computer-generated image of the patient'"'"'s jawbone, said at least one fiducial marker providing positional coordination between said CT scan data, said computer-generated dental implant position, and said computer-driven milling machine;

inserting a master cylinder in said hole in said surgical template;

inserting a drill bushing in said master cylinder to form a surgical template assembly;

positioning said surgical template assembly in the patient'"'"'s mouth;

guiding a drill through said drill bushing in said surgical template assembly to provide a hole in the patient'"'"'s jawbone.

8. The method according to claim 7, further comprising the steps of removing said drill bushing and inserting an implant bushing in said master cylinder, and guiding a dental implant through said implant bushing in said master cylinder in said surgical template and into said hole in the patient'"'"'s jawbone.

9. The method according to claim 7, wherein said replica provides final tooth position.

10. The method according to claim 7, wherein said replica comprises plastic.

11. A method for fabricating a surgical template for use in locating a dental implant in a patient'"'"'s jawbone, said method comprising the steps of:

obtaining a CT scan appliance having at least one radiopaque fiducial marker;

obtaining computer-generated data of the CT scan appliance and jawbone and a computer generating simulation of a dental implant;

supporting said CT scan appliance in a computer-driven milling machine having a table including tooling locators and holes for locating said CT scan appliance; and

coordinating said CT scan appliance to said computer-driven milling machine, said fiducial marker providing coordination between said CT scan data, said computer-generated simulation of said dental implant and said computer driven milling machine; and

drilling, via said computer-driven milling machine, a hole in said CT scan appliance to form a surgical template, said computer-driven milling machine being interfaced with said computer-generated simulation of said dental implant so that when said surgical template is refitted in the patient'"'"'s mouth, a trajectory of said hole in said CT scan appliance into the patient'"'"'s jawbone corresponds to a trajectory of said computer-generated simulation of said dental implant into said computer-generated image of the patient'"'"'s jawbone.

12. A surgical template positionable in a mouth of a patient for use in locating a dental implant in a patient'"'"'s jawbone, said surgical template comprising:

a replica of prospective teeth to be implanted comprising a hole therethrough drilled by a computer-driven milling machine interfaced with a computer-generated image of a patient'"'"'s jawbone and a computer-generated simulation of a dental implant so that, when said surgical template is placed in the patient'"'"'s mouth, a trajectory of said hole in said replica into the patient'"'"'s jawbone corresponds to a trajectory of said computer-generated simulation of said dental implant into said computer-generated image of the patient'"'"'s jawbone, said replica including at least one radiopaque, hollow fiducial marker having a conically-shaped upper portion.

13. The surgical template according to claim 12, further comprising at least one drill bushing releasably insertable in said hole in said replica for guiding a drill.

14. The surgical template according to claim 13, further comprising a master cylinder insertable in said hole in said surgical template and in which is receivable said at least one drill bushing.

15. The surgical template according to claim 14, further comprising an implant bushing releasably insertable in said master cylinder for guiding a dental implant.

16. The surgical template according to claim 12, wherein said replica comprises three fiducial markers.

17. The surgical template according to claim 12, wherein said replica comprises plastic.

18. The surgical template according to claim 12, wherein said replica comprises at least one anchor for attaching to the patient'"'"'s teeth.

19. The surgical template according to claim 12, wherein said replica comprises a plurality of holes therethrough drilled by a computer-driven milling machine interfaced with a computer-generated image of a patient'"'"'s jawbone and a computer-generated simulation of a plurality of dental implants so that, when said surgical template is placed in the patient'"'"'s mouth, trajectories of said plurality of holes into the patient'"'"'s jawbone correspond to trajectories of said computer-generated simulation of said plurality of said simulated dental implants into said computer-generated image of the patient'"'"'s jawbone.

20. The surgical template according to claim 19, further comprising a plurality of master cylinders each insertable in one of said plurality of holes in said surgical template, a plurality of drill bushings each releasably insertable in one of said plurality of implant cylinders for guiding at least one drill, and a plurality of master bushings releasably insertable in said master cylinder for guiding a plurality of dental implants.