Electrical connector assembly

• US 5,967,831 A
• Filed: 06/12/1997
• Issued: 10/19/1999
• Est. Priority Date: 01/23/1995
• Status: Expired due to Fees

• Current Assignee: The Whitaker Corporation (Meggitt PLC)
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Obata, Hiroyuki, Yamada, Shoji, Asakawa, Kazushige, Yamamoto, Yoshihisa
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US08/849,776
• Time in Patent Office: 859 Days
• Field of Search: 439/495, 439/496, 439/497, 439/108, 439/79, 439/80, 439/67, 439/77
• US Class Current: 439/496
• CPC Class Codes: H01R 12/79 connecting to rigid printed circuits or like structures

Abstract

Connector housings (11, 12) to be mounted on a printed circuit board (100) have a plurality of rows of contacts (13, 14) extending from wall surfaces of the housing (11, 12). These contacts (13, 14) are soldered to conductive pads (23) of a flexible circuit (20). The flexible circuit (20), bent in a generally U-shaped, about an insertion portion (31) of a metallic guide portion (30) which is to be inserted between rows of contacts (50) of a mating connector (40) for interconnection therebetween. The guide member (30) preferably engages a ground conductor (176) on the reverse surface of the flexible substrate and includes extending portions (142) to groundingly engage conductive member (43, 124) positioned at both ends of the housing. In an alternate embodiment strengthening plates may be adhered to the flexible circuit between the opposed arrays of conductive pads and ground contact pads.

Claims

1. An electrical connector assembly including a housing having a plurality of contacts disposed along an elongate opening;

a flexible substrate having a width corresponding to the length of the opening of the housing, and having conductive traces on one surface thereof corresponding to the contacts in the housing; and

a guide member having a plate portion to be disposed in the flexible substrate which is bent in a generally U-shaped about the plate portion with the one surface outside, and to be inserted into the opening of the housing, the connector assembly being characterized in that;

the housing includes a ground conductive member at least at one end thereof;

the flexible substrate is formed with a ground conductor on the other surface thereof; and

the guide member is a conductive member adapted to further provide a connection to ground for the assembly

whereby the contacts and the conductive traces are electrically connected by force exerted by the guide member on the flexible substrate and the ground conductor of the substrate is connected to the ground conductive member of the housing by the guide member.

2. The electrical connector assembly of claim 1 wherein the flexible substrate further includes strengthening plates disposed on the other surface thereof at the locations corresponding to the conductive pads.

3. The electrical connector assembly of claim 1 wherein the flexible substrate further includes a plurality of openings formed between the arrays of conductive pads to define relatively narrow bridge portions;

and parts of strengthening plate extend into the openings by a predetermined length.

4. The electrical connector assembly of claim 1 wherein the flexible substrate further includes a cover layer disposed over the conductive traces with conductive pads of the traces being free of the cover layer to enable electrical connection thereto, the cover including a plurality of recesses formed substantially in a line thereon at locations where the conductive traces and conductive pads are not formed to facilitate bending of the flexible circuit at a selected location.

5. An electrical connector having a housing, a plurality of contacts exiting the housing at an end, and a flexible substrate being electrically connected to the contacts, the connector comprising:

a first set of contacts included in the plurality of contacts,

a second set of contacts being adjacent the first set of contacts and also included in the plurality of contacts,

the flexible substrate being connected to the first and second sets of contacts to form a closed loop extending from the end of housing; and

,

a guide member disposed within the closed loop of the flexible substrate.

6. The electrical connector as recited in claim 5 wherein the flexible substrate comprises an inner surface disposed inside the closed loop and an outer surface disposed opposite the inner surface.

7. The electrical connector as recited in claim 6 further comprising a ground plane disposed on the inner surface.

8. The electrical connector as recited in claim 5 wherein the guide member further comprises a pair of actuation portions extending beyond the closed loop.

9. The electrical connector as recited in claim 5 wherein the guide member further comprises positioning means being engageable with the flexible substrate.

10. The electrical connector as recited in claim 9 wherein the positioning means comprises a notch which receives an edge of the flexible substrate.

11. A card connector assembly comprising:

a card connector for receiving a card device;

a receptacle connector disposed at an angle to said card connector, and

a flexible circuit substrate having a signal circuit on one major surface and a grounding plane on the other major surface, said flexible substrate being soldered to said card connector at a rear side thereof and adapted to be removably received into said receptacle connector;

where said flexible circuit substrate is bent at the rear side of said card connector such that at least a portion is angled by at least 90 degrees, and extends rearward toward said receptacle connector generally within a height range determined by a height dimension of said card connector, whereby said receptacle connector receives said flexible circuit at a position close to the height dimension center of said card connector.

12. A card connector assembly of claim 11, wherein said card connector includes a plurality of post terminals projected rearward to be soldered to said flexible circuit substrate.

13. A card connector assembly of claim 11, wherein said receptacle connector includes a metallic guide member for assuring electrical interconnection between said receptacle connector and said flexible circuit substrate.