Hot water controller

• US 5,968,393 A
• Filed: 09/12/1995
• Issued: 10/19/1999
• Est. Priority Date: 09/12/1995
• Status: Expired due to Term

• Current Assignee: Honeywell Limited (Honeywell International Inc.)
• Original Assignee: Honeywell Limited (Honeywell International Inc.)
• Inventors: Demaline, John Tracey
• Primary Examiner(s): Paschall, Mark H.
• Application Number:
  US08/526,962
• Time in Patent Office: 1,498 Days
• Field of Search: 219/490, 219/492, 219/494, 219/497, 219/501, 219/508, 219/506, 219/483, 219/486, 219/485, 236/20 R, 236/46 R, 307/117, 392/454
• US Class Current: 219/492
• CPC Class Codes: F24H 15/225 at different heights of the tank
• CPC Class Codes: F24H 15/37 of electric heaters
• CPC Class Codes: F24H 15/414 using electronic processing, e.g. computer-based
• CPC Class Codes: F24H 9/2021 Storage heaters
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

This is a system for controlling the heating of water in the tank, water in tank adapted to be heated by a first heater and a second heater, the system comprises a timer adapted to keep time, and a sensor to monitor the temperature of the water in the tank at a first position and the temperature of the water in the tank at a second position. The system is adapted to set a first set point temperature at a specified time and the first set point temperature is varied by the system over time. The system is also being adapted to set a second set point temperature the second set point temperature also being varied by the system over time. The system has an activator to activate the first heater to maintain the temperature of water in the tank at the first position at about the first set point temperature at a specified time. The system has an activator to activate the second heater to maintain the temperature of water in the tank at the second position at about the second set temperature at a specified time.

Claims

1. A system for controlling the heating of water in a tank, said water in said tank being heated by a first heater and a second heater, said system comprising:

a timer adapted to keep time;

temperature sensor means for monitoring the temperature of water in said tank both at a first position and the temperature of water in said tank at a second position;

a controller for setting a first set point temperature, for varying said first set point temperature over time, for setting a second set point temperature, and for varying said second set point temperature over time;

first activation means for activating said first heater to maintain the temperature of water in said tank at said first position at about said first set point temperature at a first specified time; and

second activation means for activating said second heater to maintain the temperature of water in said tank at said second position at about said second set point temperature at a second specified time.

2. A system as claimed in claim 1, wherein the controller comprises means for increasing said first set point temperature from a first start temperature to a first finish temperature.

3. A system as claimed in claim 2 wherein said controller comprises means for detecting when an off peak time period is occurring according to said timer, and wherein said increasing means operates during said off peak time.

4. A system as claimed in claim 2 wherein said controller further comprises means for increasing said second set point temperature from a second start temperature to a second finish temperature.

5. A system as claimed in claim 1 wherein said first position is proximate said first heater and said second position is proximate said second heater.

6. A system for controlling the heating of water in a tank, said tank having a first and second heater for heating said water, comprising:

a first module for activating said first heater to maintain water in said tank proximate said first heater at a first selectable temperature, said first selectable temperature being variable over time;

a second module for activating said second heater to maintain water in said tank proximate said second heater at a second selectable temperature, said second selectable temperature being variable over time; and

said first module comprising a processor for the exchange of data between said first and second modules said data used in controlling activation of said second heater;

communication means between said first and second modules for permitting said exchange of data between said first and second modules;

wherein said first and second selectable temperatures are substantially independent.

7. The system of claim 6

wherein said data is used in controlling activation of said first heater.

8. The system of claim 7 wherein

said first module comprises a first temperature control means responsive to said data provided by said processor for activating said first heater to maintain water in said tank proximate said first heater at said first selectable temperature;

and said second module comprises;

temperature control means responsive to said data provided by said processor for activating said second heater to maintain water in said tank proximate said second heater at said second selectable temperature;

and wherein said communication means provides said data from said processor to said second module.

9. The system of claim 8

wherein said data comprises a first and second set-point temperature;

said first temperature control means comprises a programmable electronic thermostat for maintaining a first measured temperature at said first set-point;

and said second temperature control means comprises a second programmable electronic thermostat for maintaining a second measured temperature at said second set-point.

10. The system of claim 9 wherein said first module comprises a casing comprising a thermal conductive portion wherein said thermal conductive portion is in contact with said tank and said first temperature sensor to provide said first temperature sensor with said first measured temperature.

11. The system of claim 10 wherein said second module comprises a casing comprising a thermal conductive portion wherein said thcrmal conductive portion is in contact with said tank and said temperature sensor to provide said second temperature sensor with said second measured temperature.

12. The system of claim 11 wherein

said tank has a top and bottom, and wherein

said first heater is located proximate said bottom of said tank and said second heater is located proximate said top of said tank.

13. The system of claim 6 wherein said communication means comprises a communications cable.

14. The system of claim 6 further comprising a communications jack on said upper and lower modules for connecting said communications cable.

15. The system of claim 14 further comprising a communications jack on said first module for connecting said first module to an external programming device for programming said processor.

16. A method for controlling the temperature of water in a hot water tank comprising the steps of

a) selecting a first first location set-point temperature and maintaining the temperature of water proximate a first location of said tank at about said first first location set-point temperature during a first time interval;

b) selecting a first second location set-point temperature and maintaining the temperature of water proximate a second location of said tank at about said first second location set-point temperature during said first time interval;

c) selecting a subsequent first location set-point temperature and maintaining the temperature of water proximate said first location of said tank at about said subsequent first location set-point temperature during a subsequent time interval;

d) selecting a subsequent second location set-point temperature and maintaining the temperature of water proximate said second location of said tank at about said subsequent second location set-point temperature during said subsequent time interval.

17. The method of claim 16 further comprising

e) repeating steps c) and d) until the expiration of a timing cycle.

18. The method of claim 17 further comprising repeating steps a) to e) in a subsequent timing cycle.

19. The method of claim 18 wherein said tank comprises a top and bottom and wherein said first location is proximate said bottom of said tank and said second location is proximate said top of said tank.

20. The method of claim 19 wherein said second location set-point temperature is reduced from a maximum second location set-point temperature during a peak hydro power demand interval during said timing cycle.

21. The method of claim 20 wherein said first location set-point temperature is less than said second location set-point temperature during said peak hydro power demand interval.

22. The method of claim 21 wherein said first location set-point temperature is reduced to prevent heating of said water at said first location for a portion of said peak hydro power demand interval.

23. The method of claim 22 wherein said first and second location set-points are increased linearly during said peak hydro demand interval, so that said water temperature at said first and second locations reaches a maximum temperature at an end of said peak hydro demand interval.