Micromechanical accelerometer having a peripherally suspended proof mass

• US 5,969,250 A
• Filed: 01/21/1998
• Issued: 10/19/1999
• Est. Priority Date: 10/17/1990
• Status: Expired due to Fees

• Current Assignee: Charles Stark Draper Laboratory Incorporated
• Original Assignee: Charles Stark Draper Laboratory Incorporated
• Inventors: Greiff, Paul
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): MOLLER, RICHARD ALAN
• Application Number:
  US09/010,458
• Time in Patent Office: 636 Days
• Field of Search: 73/514.38, 73/514.36, 73/514.29, 73/514.24, 73/514.18, 73/514.17, 73/514.32, 73/514.15, 73/514.01, 257/417, 257/419
• US Class Current: 73/514.38
• CPC Class Codes: G01P 15/0802 Details
• CPC Class Codes: G01P 15/097 by vibratory elements
• CPC Class Codes: G01P 2015/0814 for translational movement of the mass, e.g. shuttle type
• CPC Class Codes: G01P 2015/0831 the mass being of the paddle type having the pivot axis between the longitudinal ends of the mass, e.g. see-saw configuration

Abstract

A monolithic, micromechanical vibrating beam accelerometer with a trimmable resonant frequency is fabricated from a silicon substrate which has been selectively etched to provide a resonant structure suspended over an etched pit. The resonant structure comprises an acceleration sensitive mass and at least two flexible elements having resonant frequencies. Each of the flexible elements is disposed generally collinear with at least one acceleration sensitive axis of the accelerometer. One end of at least one of the flexible elements is attached to a tension relief beam for providing stress relief of tensile forces created during the fabrication process. Mass support beams having a high aspect ratio support the mass over the etched pit while allowing the mass to move freely in the direction collinear with the flexible elements. Also disclosed is a method for fabricating such an accelerometer. Further disclosed is an alternative embodiment of the aforementioned accelerometer characterized by a low profile, and alternative planar processing methods for fabrication of these and other embodiments.

Claims

1. An accelerometer for detecting acceleration along at least one acceleration sensitive axis comprising:

a substrate having a first surface;

at least two electrodes disposed on said substrate first surface;

at least one central anchor disposed on said substrate first surface;

at least two flexible elements extending from said at least one central anchor, above and substantially parallel to said substrate first surface;

at least two support member anchors disposed on said substrate first surface;

at least two support members each extending from a respective support member anchor, above and substantially parallel to said substrate first surface, and orthogonal to said at least one acceleration sensitive axis; and

a peripherally suspended proof mass disposed about said at least one central anchor, said proof mass suspended above and substantially parallel to said substrate first surface by said at least two flexible elements and said at least two support members and having an inner surface and an outer surface,

wherein each of said at least two flexible elements is generally collinear with said at least one acceleration sensitive axis and disposed proximate a respective one of said at least two electrodes formed on said substrate first surface.

2. The accelerometer of claim 1, wherein

said at least two, support member anchors further comprise at least two outer support anchors disposed on said substrate first surface, and

said at least two support members comprise at least two outer support members each disposed between said outer surface of said peripherally suspended proof mass and a respective one of said at least two outer support anchors.

3. The accelerometer of claim 2 wherein said at least two outer support anchors each further comprise a respective outer support beam, each in communication with at least one of said at least two outer support members.

4. The accelerometer of claim 3 wherein said outer support anchors are disposed on said substrate first surface collinear with said at least one central anchor.

5. The accelerometer of claim 3 wherein a stress relief member is interposed between each of said outer support members and said respective outer support beam.

6. The accelerometer of claim 1 wherein each of said at least two support members offer minimal resistance to translation of said peripherally suspended proof mass along said at least one acceleration sensitive axis.

7. The accelerometer of claim 1 further comprising at least one rebalance electrode disposed on said substrate first surface proximate said outer surface of said peripherally suspended proof mass and generally orthogonal to said at least one acceleration sensitive axis.

8. The accelerometer of claim 7 wherein said at least one rebalance electrode imparts an electromagnetic force on said peripherally supported proof mass.

9. The accelerometer of claim 7 wherein said at least one rebalance electrode imparts an electrostatic force on said peripherally supported proof mass.

10. The accelerometer of claim 1 wherein said at least two electrodes are each comprised of a drive electrode and a sense electrode.

11. The accelerometer of claim 10 wherein said drive electrode consists of complimentary positive and negative drive electrodes.

12. The accelerometer of claim 10 wherein said at least two flexible elements have a high height to width ratio and flex in a direction generally orthogonal to said at least one acceleration sensitive axis and parallel to said substrate first surface.

13. The accelerometer of claim 12 wherein said drive and sense electrodes of each of said at least two electrodes are disposed proximate to and on opposing sides of each of said at least two flexible elements.

14. The accelerometer of claim 10 wherein said at least two flexible elements have a low height to width ratio and said at least two flexible elements flex in a direction generally normal to said substrate first surface.

15. The accelerometer of claim 14 wherein said sense electrode and said drive electrode of each of said at least two electrodes are disposed on said substrate first surface, proximate to and beneath a respective one of said at least two flexible elements.

16. The accelerometer of claim 1, wherein said at least two flexible elements are selected from the group consisting of beams, and ribbons.

17. The accelerometer of claim 1, wherein said at least two flexible elements are thinner than the thickness of said peripherally suspended proof mass.

18. The accelerometer of claim 1, wherein said at least two support members comprise at least two inner support members disposed between an inner surface of said peripherally suspended proof mass and said at least one central anchor.

19. The accelerometer of claim 18 wherein a stress relief member is interposed between each of said inner support members and said inner surface of said peripherally suspended proof mass.

20. The accelerometer of claim 1 wherein a stress relief member is interposed between each of said flexible elements and said inner surface of said peripherally suspended proof mass.

21. The accelerometer of claim 1, wherein said at least two support members comprise at least two inner support members, disposed between an inner surface of said peripherally suspended proof mass and said at least one central anchor, and at least two outer support members, disposed between said outer surface of said peripherally suspended proof mass and said support member anchors.

22. The accelerometer of claim 21, further comprising at least two outer support beams, each in communication with at least one of said at least two outer support members and with one of said at least two support member anchors.