Inverter control method for electronic ballasts

• US 5,969,483 A
• Filed: 03/30/1998
• Issued: 10/19/1999
• Est. Priority Date: 03/30/1998
• Status: Expired due to Term

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Liu, Guang, Stephens, Dennis L., Li, Edward, Upadhyay, Anand K.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): VO, TUYET THI
• Application Number:
  US09/050,837
• Time in Patent Office: 568 Days
• Field of Search: 315/307, 315/224, 315/225, 315/324
• US Class Current: 315/225
• CPC Class Codes: H05B 41/2985 against abnormal lamp operating conditions

Abstract

A method (100) of controlling an inverter in an electronic ballast for at least one gas discharge lamp protects the inverter from damage due to lamp fault conditions, and provides enhanced noise immunity and multiple ignition attempts for low-temperature lamp starting. The method (100) includes repeating a filament preheating step and a frequency shifting step up to a predetermined number of times in order to facilitate lamp ignition under low-temperature conditions and to verify the legitimacy of a detected lamp fault.

Claims

1. A method of controlling an inverter in an electronic ballast for powering at least one gas discharge lamp, wherein the lamp has a pair of filaments and the inverter is operable to drive a resonant output circuit at a drive frequency, the method comprising the steps of:

(A) preheating the lamp filaments by setting the drive frequency at a preheat frequency for a predetermined preheating period;

(B) shifting the drive frequency from the preheat frequency to an operating frequency;

(C) powering the lamp by maintaining the drive frequency at the operating frequency in response to ignition and normal operation of the lamp within a predetermined ignition period, followed by continued normal operation of the lamp after ignition;

(D) repeating the steps of preheating the lamp filaments and shifting the drive frequency up to a predetermined number of times in response to each of;

(i) failure of the lamp to ignite and operate normally within the predetermined ignition period when both lamp filaments are intact and properly connected to the ballast; and

(ii) failure of the lamp to continue to operate normally after igniting; and

(E) protecting the inverter by setting the drive frequency to the preheat frequency in response to each of;

(i) removal of the lamp; and

(ii) failure of the lamp to ignite and operate normally within the predetermined ignition period after the step of repeating has been carried out the predetermined number of times.

2. The method of claim 1, wherein the step of protecting the inverter includes maintaining the drive frequency at the preheat frequency until at least such time as the lamp is replaced or the power applied to the ballast is removed.

3. The method of claim 1, wherein the inverter includes a counter having a count, and further comprising the step of initializing the counter in response to each of:

(a) initial application of power to the ballast;

(b) cycling of the power applied to the ballast;

(c) disconnection of the lamp from the ballast; and

(d) ignition and normal operation of the lamp within the predetermined ignition period.

4. The method of claim 3, further comprising the step of incrementing the count by one upon completion of the step of preheating the lamp filaments.

5. The method of claim 4, further comprising the step of determining if the count has reached a predetermined count limit and, in response to the count reaching the predetermined count limit, carrying out the step of protecting the inverter.

6. The method of claim 5, wherein the predetermined count limit is a multiple of two.

7. The method of claim 1, wherein the inverter includes a timer, and further comprising the step of initializing the timer in response to each of:

(i) initial application of power to the ballast;

(ii) cycling of the power applied to the ballast;

(iii) disconnection of the lamp from the ballast;

(iv) failure of the lamp to ignite and operate normally within the predetermined ignition period; and

(v) failure of the lamp to continue to operate normally after igniting.

8. The method of claim 1, further comprising the step of providing an adjustable lamp fault detection threshold for use in detecting whether or not the lamp is operating normally, wherein:

(a) during the predetermined ignition period, the lamp fault detection threshold is maintained at a first level; and

(b) after completion of the predetermined ignition period, the lamp fault detection threshold is set at a second level that is lower than the first level.

9. The method of claim 1, wherein the resonant circuit has a natural resonant frequency, and the preheat frequency is substantially greater than both the natural resonant frequency and the operating frequency.

10. The method of claim 1, wherein the preheat frequency is on the order about 70,000 Hertz, and the operating frequency is on the order of about 40,000 Hertz.

11. The method of claim 1, wherein the predetermined preheating period is between about 500 milliseconds and about 1 second, and the predetermined ignition period is between about 50 milliseconds and about 200 milliseconds.

12. A method of controlling an inverter in an electronic ballast for powering at least two gas discharge lamps, wherein each lamp has a pair of filaments and the inverter is operable to drive a resonant output circuit at a drive frequency, the method comprising the steps of:

(A) preheating the lamp filaments by setting the drive frequency at a preheat frequency for a predetermined preheating period;

(B) shifting the drive frequency from the preheat frequency to an operating frequency;

(C) powering the lamps by maintaining the drive frequency at the operating frequency in response to ignition and normal operation of all of the lamps within a predetermined ignition period, followed by continued normal operation of all of the lamps after ignition;

(D) repeating the steps of preheating the lamp filaments and shifting the drive frequency up to a predetermined number of times in response to each of;

(i) failure of at least one of the lamps to ignite and operate normally within the predetermined ignition period when all lamp filaments are intact and properly connected to the ballast; and

(ii) failure of at least one of the lamps to continue to operate normally after igniting;

(E) protecting the inverter by setting the drive frequency to the preheat frequency in response to at least one of the lamps failing to ignite and operate normally within the predetermined ignition period after the step of repeating has been carried out the predetermined number of times.

13. The method of claim 12, wherein the step of protecting the inverter includes maintaining the drive frequency at the preheat frequency until at least such time as all failed lamps are replaced with functional lamps or the power applied to the ballast is removed.

14. The method of claim 13, wherein the inverter includes a counter having a count, and further comprising the steps of:

(F) initializing the counter in response to each of;

(i) initial application of power to the ballast;

(ii) cycling of the power applied to the ballast;

(iii) disconnection of at least one lamp from the ballast; and

(iv) ignition and normal operation of all of the lamps within the predetermined ignition period;

(G) incrementing the count by one upon completion of the step of preheating the lamp filaments; and

(H) determining if the count has reached a predetermined count limit and, in response to the count reaching the predetermined count limit, carrying out the step of protecting the inverter.

15. The method of claim 14, wherein the inverter includes a timer, and further comprising the step of initializing the timer in response to each of:

(i) initial application of power to the ballast;

(ii) cycling of the power applied to the ballast;

(iii) disconnection of at least one of the lamps from the ballast;

(iv) failure of at least one of the lamps to ignite and operate normally within the predetermined ignition period; and

(v) failure of at least one of the lamps to continue to operate normally after igniting.

16. The method of claim 15, further comprising the step of providing an adjustable lamp fault detection threshold for use in detecting whether or not the lamps are operating normally, wherein:

(a) during the predetermined ignition period, the lamp fault detection threshold is maintained at a first level; and

(b) after completion of the predetermined ignition period, the lamp fault detection threshold is set at a second level that is lower than the first level.

17. The method of claim 15, wherein:

the resonant circuit has a natural resonant frequency, and the preheat frequency is substantially greater than both the natural resonant frequency and the operating frequency;

the predetermined preheating period is between about 500 milliseconds and about 1 second; and

the predetermined ignition period is between about 50 milliseconds and about 200 milliseconds.

18. A method of controlling an inverter in an electronic ballast for powering at least two gas discharge lamps, wherein each lamp has a pair of filaments, the inverter is operable to drive a resonant output circuit at a drive frequency, the inverter includes a timer and a counter having a count, the method comprising the steps of:

(A) preheating the lamp filaments by setting the drive frequency at a preheat frequency for a predetermined preheating period;

(B) shifting the drive frequency from the preheat frequency to an operating frequency;

(C) powering the lamps by maintaining the drive frequency at the operating frequency in response to ignition and normal operation of all of the lamps within a predetermined ignition period, followed by continued normal operation of all of the lamps after ignition;

(D) repeating the steps of preheating the lamp filaments and shifting the drive frequency up to a predetermined number of times in response to each of;

(i) failure of at least one of the lamps to ignite and operate normally within the predetermined ignition period when all lamp filaments are intact and properly connected to the ballast; and

(ii) failure of at least one of the lamps to continue to operate normally after igniting;

(E) protecting the inverter by setting the drive frequency to the preheat frequency in response to at least one of the lamps failing to ignite and operate normally within the predetermined ignition period after the step of repeating has been carried out the predetermined number of times, and then maintaining the drive frequency at the preheat frequency until at least such time as all failed lamps are replaced with functional lamps or the power to the ballast is removed;

(F) incrementing the count by one upon completion of the step of preheating the lamp filaments;

(G) determining if the count has reached a predetermined count limit and, in response to the count reaching the predetermined count limit, carrying out the step of protecting the inverter;

(H) initializing the counter in response to each of;

(i) initial application of power to the ballast;

(ii) cycling of the power applied to the ballast;

(iii) disconnection of at least one of the lamps from the ballast; and

(iv) ignition and normal operation of all of the lamps within the predetermined ignition period; and

(I) initializing the timer in response to each of;

(i) initial application of power to the ballast;

(ii) cycling of the power applied to the ballast;

(iii) disconnection of at least one of the lamps from the ballast;

(iv) failure of at least one of the lamps to ignite and operate normally within the predetermined ignition period; and

(v) failure of at least one of the lamps to continue to operate normally after igniting.